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Fixed bed downdraft gasification of paper industry wastes

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  • Ouadi, M.
  • Brammer, J.G.
  • Kay, M.
  • Hornung, A.

Abstract

The two main wastes generated from secondary fibre paper mills are rejects (composed mainly of plastics and fibres) and de-inking sludge, both of which are evolved from the pulping process during paper manufacture. The current practice for the disposal of these wastes is either by land-spreading or land-filling. This work explores the gasification of blends of pre-conditioned rejects and de-inking sludge pellets with mixed wood chips in an Imbert type fixed bed downdraft gasifier with a maximum feeding capacity of 10kg/h. The producer gases evolved would generate combined heat and power (CHP) in an internal combustion engine. The results show that as much as 80wt.% of a brown paper mill’s rejects (consisting of 20wt.% mixed plastics and 80wt.% paper fibres) could be successfully gasified in a blend with 20wt.% mixed wood chips. The producer gas composition was 16.24% H2, 23.34% CO, 12.71% CO2 5.21% CH4 and 42.49% N2 (v/v%) with a higher heating value of 7.3MJ/Nm3. After the removal of tar and water condensate the producer gas was of sufficient calorific value and flow rate to power a 10kWe gas engine. Some blends using rejects from other mill types were not successful, and the limiting factor was usually the agglomeration of plastics present within the fuel.

Suggested Citation

  • Ouadi, M. & Brammer, J.G. & Kay, M. & Hornung, A., 2013. "Fixed bed downdraft gasification of paper industry wastes," Applied Energy, Elsevier, vol. 103(C), pages 692-699.
    • Handle: RePEc:eee:appene:v:103:y:2013:i:c:p:692-699
    DOI: 10.1016/j.apenergy.2012.10.038
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    1. Bhattacharya, S.C & Mizanur Rahman Siddique, A.H.Md & Pham, Hoang-Luong, 1999. "A study on wood gasification for low-tar gas production," Energy, Elsevier, vol. 24(4), pages 285-296.
    2. Yoon, Sang Jun & Son, Yung-Il & Kim, Yong-Ku & Lee, Jae-Goo, 2012. "Gasification and power generation characteristics of rice husk and rice husk pellet using a downdraft fixed-bed gasifier," Renewable Energy, Elsevier, vol. 42(C), pages 163-167.
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    2. Simona Di Fraia & M. Rakib Uddin, 2022. "Energy Recovery from Waste Paper and Deinking Sludge to Support the Demand of the Paper Industry: A Numerical Analysis," Sustainability, MDPI, vol. 14(8), pages 1-18, April.
    3. Giuntini, Lorenzo & Lamioni, Rachele & Linari, Luca & Saccomano, Pietro & Mainardi, Davide & Tognotti, Leonardo & Galletti, Chiara, 2022. "Decarbonization of a tissue paper plant: Advanced numerical simulations to assess the replacement of fossil fuels with a biomass-derived syngas," Renewable Energy, Elsevier, vol. 198(C), pages 884-893.
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    6. Bousios, Spyridon & Worrell, Ernst, 2017. "Towards a Multiple Input-Multiple Output paper mill: Opportunities for alternative raw materials and sidestream valorisation in the paper and board industry," Resources, Conservation & Recycling, Elsevier, vol. 125(C), pages 218-232.
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    9. Wiinikka, Henrik & Wennebro, Jonas & Gullberg, Marcus & Pettersson, Esbjörn & Weiland, Fredrik, 2017. "Pure oxygen fixed-bed gasification of wood under high temperature (>1000°C) freeboard conditions," Applied Energy, Elsevier, vol. 191(C), pages 153-162.
    10. Ionica Oncioiu & Sorinel Căpuşneanu & Dan Ioan Topor & Marius Petrescu & Anca-Gabriela Petrescu & Monica Ioana Toader, 2020. "The Effective Management of Organic Waste Policy in Albania," Energies, MDPI, vol. 13(16), pages 1-16, August.
    11. Patel, Vimal R. & Upadhyay, Darshit S. & Patel, Rajesh N., 2014. "Gasification of lignite in a fixed bed reactor: Influence of particle size on performance of downdraft gasifier," Energy, Elsevier, vol. 78(C), pages 323-332.
    12. Elsner, Witold & Wysocki, Marian & Niegodajew, Paweł & Borecki, Roman, 2017. "Experimental and economic study of small-scale CHP installation equipped with downdraft gasifier and internal combustion engine," Applied Energy, Elsevier, vol. 202(C), pages 213-227.

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