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A Combined Forecast-Inventory Control Procedure for Spare Parts

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  • Heuts, R.M.J.

    (Tilburg University, School of Economics and Management)

  • Strijbosch, L.W.G.

    (Tilburg University, School of Economics and Management)

  • van der Schoot, E.H.M.

Abstract

This paper examines the performance of two different (s, Q) inventory models, namely a simple and an advanced model, for spare parts in a production plant of a confectionery producer in the Netherlands. The simple approach is more or less standard: the undershoot of the reorder level is not taken into account and the normal distribution is used as the distribution of demand during lead-time. The advanced model takes undershoots into account, differentiates between zero and nonzero demands during lead-time, and utilises the gamma distribution for the demand distribution. Both models are fed with parameters estimated by a procedure that forecasts demand sizes and time between demand occurrences separately (intermittent demand). The results show that the advanced approach yields a service level close to the desired one under many circumstances, while the simple approach is not consistent, in that it leads to much larger inventories in meeting the desired service level for all spare parts.
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Suggested Citation

  • Heuts, R.M.J. & Strijbosch, L.W.G. & van der Schoot, E.H.M., 1999. "A Combined Forecast-Inventory Control Procedure for Spare Parts," Other publications TiSEM 333581ee-2340-4176-9933-d, Tilburg University, School of Economics and Management.
    • Handle: RePEc:tiu:tiutis:333581ee-2340-4176-9933-db09c668632d
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    1. Strijbosch, L.W.G. & Moors, J.J.A., 1998. "Inventory Control : The Impact of Unknown Demand Distribution," Other publications TiSEM bf5529df-b993-4816-9839-0, Tilburg University, School of Economics and Management.
    2. Strijbosch, L.W.G. & Moors, J.J.A. & de Kok, A.G., 1997. "On the interaction between forecasting and inventory control," Other publications TiSEM f641fa4a-dd3e-4433-b0ea-9, Tilburg University, School of Economics and Management.
    3. Janssen, Fred & Heuts, Ruud & de Kok, Ton, 1998. "On the (R, s, Q) inventory model when demand is modelled as a compound Bernoulli process," European Journal of Operational Research, Elsevier, vol. 104(3), pages 423-436, February.
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    Cited by:

    1. Syntetos, A.A. & Teunter, R.H., 2014. "On the calculation of safety stocks," Research Report 14003-OPERA, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    2. Babai, Zied & Boylan, John E. & Kolassa, Stephan & Nikolopoulos, Konstantinos, 2016. "Supply chain forecasting: Theory, practice, their gap and the futureAuthor-Name: Syntetos, Aris A," European Journal of Operational Research, Elsevier, vol. 252(1), pages 1-26.
    3. Moon, Seongmin & Hicks, Christian & Simpson, Andrew, 2012. "The development of a hierarchical forecasting method for predicting spare parts demand in the South Korean Navy—A case study," International Journal of Production Economics, Elsevier, vol. 140(2), pages 794-802.
    4. Janssen, E., 2010. "Inventory control in case of unknown demand and control parameters," Other publications TiSEM 9ba3c7c9-213b-47aa-9449-e, Tilburg University, School of Economics and Management.
    5. Pierre Dodin & Jingyi Xiao & Yossiri Adulyasak & Neda Etebari Alamdari & Lea Gauthier & Philippe Grangier & Paul Lemaitre & William L. Hamilton, 2023. "Bombardier Aftermarket Demand Forecast with Machine Learning," Interfaces, INFORMS, vol. 53(6), pages 425-445, November.
    6. Juha Lukkarinen & Jukka Majava, 2020. "Supplies Inventory Management in a Corporation Context: A Case Study," International Journal of Management, Knowledge and Learning, International School for Social and Business Studies, Celje, Slovenia, vol. 9(2), pages 169-184.
    7. Pinçe, Çerağ & Turrini, Laura & Meissner, Joern, 2021. "Intermittent demand forecasting for spare parts: A Critical review," Omega, Elsevier, vol. 105(C).
    8. Sinan Apak, 2015. "A Bayesian Approach Proposal For Inventory Cost and Demand Forecasting," Alphanumeric Journal, Bahadir Fatih Yildirim, vol. 3(2), pages 41-48, December.
    9. Janssen, E. & Strijbosch, L.W.G. & Brekelmans, R.C.M., 2006. "Assessing the Effects of using Demand Parameters Estimates in Inventory Control," Other publications TiSEM e61834bf-8202-4a25-9311-f, Tilburg University, School of Economics and Management.
    10. Eugenia Babiloni & Ester Guijarro & Juan R. Trapero, 2023. "Stock control analytics: a data-driven approach to compute the fill rate considering undershoots," Operational Research, Springer, vol. 23(1), pages 1-25, March.
    11. Sofia Estelles-Miguel & Manuel Cardos & Jose Miguel Albarracin Guillem & Marta Palmer Gato, 2014. "Calculation of the Approaches to Cycle Service Level in Continuous Review Policy: A Tool for Corporate Entrepreneur," Business and Management Research, Business and Management Research, Sciedu Press, vol. 3(1), pages 54-60, March.
    12. Syntetos, Aris A. & Boylan, John E., 2006. "On the stock control performance of intermittent demand estimators," International Journal of Production Economics, Elsevier, vol. 103(1), pages 36-47, September.
    13. Cardós, Manuel & Babiloni, Eugenia, 2011. "Exact and approximate calculation of the cycle service level in periodic review inventory policies," International Journal of Production Economics, Elsevier, vol. 131(1), pages 63-68, May.
    14. Syntetos, A.A. & Teunter, R.H. & Babai, M.Z. & Transchel, S., 2016. "On the benefits of delayed ordering," European Journal of Operational Research, Elsevier, vol. 248(3), pages 963-970.
    15. Prak, Dennis & Rogetzer, Patricia, 2022. "Timing intermittent demand with time-varying order-up-to levels," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1126-1136.
    16. Janssen, Elleke & Strijbosch, Leo & Brekelmans, Ruud, 2009. "Assessing the effects of using demand parameters estimates in inventory control and improving the performance using a correction function," International Journal of Production Economics, Elsevier, vol. 118(1), pages 34-42, March.
    17. Rossetti, Manuel D. & Yasin Ünlü, 2011. "Evaluating the robustness of lead time demand models," International Journal of Production Economics, Elsevier, vol. 134(1), pages 159-176, November.
    18. Cardós, Manuel & Babiloni, Eugenia, 2011. "Exact and approximated calculation of the cycle service level in a continuous review policy," International Journal of Production Economics, Elsevier, vol. 133(1), pages 251-255, September.
    19. Prak, Dennis & Teunter, Ruud, 2019. "A general method for addressing forecasting uncertainty in inventory models," International Journal of Forecasting, Elsevier, vol. 35(1), pages 224-238.
    20. Syntetos, Aris A. & Boylan, John E., 2010. "On the variance of intermittent demand estimates," International Journal of Production Economics, Elsevier, vol. 128(2), pages 546-555, December.
    21. Teunter, Ruud & Sani, Babangida, 2009. "Calculating order-up-to levels for products with intermittent demand," International Journal of Production Economics, Elsevier, vol. 118(1), pages 82-86, March.
    22. Boylan, J.E. & Syntetos, A.A., 2007. "The accuracy of a Modified Croston procedure," International Journal of Production Economics, Elsevier, vol. 107(2), pages 511-517, June.
    23. Strijbosch, Leo W.G. & Syntetos, Aris A. & Boylan, John E. & Janssen, Elleke, 2011. "On the interaction between forecasting and stock control: The case of non-stationary demand," International Journal of Production Economics, Elsevier, vol. 133(1), pages 470-480, September.

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