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Towards the factory 4.0? Convergence and divergence of lean models in Italian automotive plants

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  • Angelo Moro
  • Maria Enrica Virgillito

Abstract

This paper studies the interplay in terms of techno-organisational change between the adoption of I4.0 technologies and lean production systems. Leveraging on the results of two field-work analyses conducted under a collaboration with the Sabattini Foundation and the metal workers trade union FIOM in the period 2016-2018, we compare an ensemble of factories producing both high-end/highly customised and low-end products. Emerging patterns of convergence and divergence in the techno-organisational configurations of these factories confirm that this wave of technological innovation is far from leading to total automation or the digital revolution. On the contrary, it appears to be integrated into the historical trend of 'leanification' of production processes in the automotive sector, despite the organisational variety shaped by the actual implementation of this production model.

Suggested Citation

  • Angelo Moro & Maria Enrica Virgillito, 2021. "Towards the factory 4.0? Convergence and divergence of lean models in Italian automotive plants," LEM Papers Series 2021/38, Laboratory of Economics and Management (LEM), Sant'Anna School of Advanced Studies, Pisa, Italy.
    • Handle: RePEc:ssa:lemwps:2021/38
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    1. Yongxin Liao & Fernando Deschamps & Eduardo de Freitas Rocha Loures & Luiz Felipe Pierin Ramos, 2017. "Past, present and future of Industry 4.0 - a systematic literature review and research agenda proposal," International Journal of Production Research, Taylor & Francis Journals, vol. 55(12), pages 3609-3629, June.
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    3. Angelo Moro & Matteo Rinaldini & Jacopo Staccioli & Maria Enrica Virgillito, 2019. "Control in the era of surveillance capitalism: an empirical investigation of Italian Industry 4.0 factories," Economia e Politica Industriale: Journal of Industrial and Business Economics, Springer;Associazione Amici di Economia e Politica Industriale, vol. 46(3), pages 347-360, September.
    4. Tommaso Pardi, 2019. "Fourth industrial revolution concepts in the automotive sector: performativity, work and employment," Economia e Politica Industriale: Journal of Industrial and Business Economics, Springer;Associazione Amici di Economia e Politica Industriale, vol. 46(3), pages 379-389, September.
    5. Matteo Gaddi & Matteo Rinaldini, 2020. "La lean production in tempi di Covid-2019: criticit? emergenti e aperture di spazi di negoziazione," ECONOMIA E SOCIET? REGIONALE, FrancoAngeli Editore, vol. 0(2), pages 78-84.
    6. Jacopo Staccioli & Maria Enrica Virgillito, 2020. "The present, past, and future of labor-saving technologies," LEM Papers Series 2020/37, Laboratory of Economics and Management (LEM), Sant'Anna School of Advanced Studies, Pisa, Italy.
    7. Jurgens, Ulrich & Krzywdzinski, Martin, 2016. "New Worlds of Work: Varieties of Work in Car Factories in the BRIC Countries," OUP Catalogue, Oxford University Press, number 9780198722670.
    8. Pardi, Tommaso. & Krzywdzinski, Martin. & Luethje, Boy., 2020. "Digital manufacturing revolutions as political projects and hypes evidences from the auto sector," ILO Working Papers 995073193302676, International Labour Organization.
    9. Martin Krzywdzinski, 2021. "Automation, digitalization, and changes in occupational structures in the automobile industry in Germany, Japan, and the United States: a brief history from the early 1990s until 2018 [Managing fle," Industrial and Corporate Change, Oxford University Press and the Associazione ICC, vol. 30(3), pages 499-535.
    10. Cirillo, Valeria & Rinaldini, Matteo & Staccioli, Jacopo & Virgillito, Maria Enrica, 2021. "Technology vs. workers: the case of Italy’s Industry 4.0 factories," Structural Change and Economic Dynamics, Elsevier, vol. 56(C), pages 166-183.
    11. Krzywdzinski, Martin, 2017. "Automation, skill requirements and labour-use strategies: high-wage and low-wage approaches to high-tech manufacturing in the automotive industry," EconStor Open Access Articles and Book Chapters, ZBW - Leibniz Information Centre for Economics, vol. 32(3), pages 247-267.
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    Cited by:

    1. Valeria Cirillo & Matteo Rinaldini & Jacopo Staccioli & Maria Enrica Virgillito, 2023. "Trade unions' responses to Industry 4.0 amid corporatism and resistance," PSL Quarterly Review, Economia civile, vol. 76(305), pages 91-120.
    2. Valeria Cirillo & Matteo Rinaldini & Maria Enrica Virgillito & Maria Luisa Divella & Caterina Manicardi & Francesco Sabato Massimo & Armanda Cetrulo & Eleonora Costantini & Angelo Moro & Jacopo Stacci, 2022. "Case studies of automation in services," SciencePo Working papers Main hal-03899186, HAL.
      • Valeria Cirillo & Matteo Rinaldini & Maria Enrica Virgillito & Maria Luisa Divella & Caterina Manicardi & Francesco Sabato Massimo & Armanda Cetrulo & Eleonora Costantini & Angelo Moro & Jacopo Stacci, 2022. "Case studies of automation in services," Working Papers hal-03899186, HAL.
      • CIRILLO Valeria & RINALDINI Matteo & VIRGILLITO Maria Enrica & DIVELLA Marialuisa & MANICARDI Caterina & MASSIMO Francesco Sabato & CETRULO Armanda & COSTANTINI Eleonora & MORO Angelo & STACCIOLI Jaco, 2022. "Case studies of automation in services," JRC Research Reports JRC129691, Joint Research Centre.

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    Keywords

    Industry 4.0; Lean production; Automotive; Work organisation; Technological innovation; Organisational innovation.;
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