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Production management model integrating the principles of lean manufacturing and sustainability supported by the cultural transformation of a company

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  • José Roberto Xavier Alves
  • João Murta Alves

Abstract

The search for superior production performance has been used by companies to overcome competition in the current global economic scenario. Efficient manufacturing connected to environmental initiatives provides a company with favourable conditions for maintaining uniform and continuous improvement in its competitive performance, while providing operational versatility to respond quickly to volatile markets. As production is one of the most expensive areas for a company, many organisations have sought a new management model for their production system that provides substantial productivity gains, cost saving opportunities and higher customer satisfaction. This study proposes a model of production management and an implementation method integrating the principles of lean manufacturing and sustainability, supported by cultural transformation at the company. Its objective was to achieve productivity gains and improvements on customer satisfaction, as well as develop the ability to provide quick responses to market changes in a globalised economy. The implementation of the proposed model should be gradual, initially addressing fundamental principles, and should operate simultaneously with, and in the same environment as, workforce development and organisational transformation initiatives, to create sustainable improvements.

Suggested Citation

  • José Roberto Xavier Alves & João Murta Alves, 2015. "Production management model integrating the principles of lean manufacturing and sustainability supported by the cultural transformation of a company," International Journal of Production Research, Taylor & Francis Journals, vol. 53(17), pages 5320-5333, September.
  • Handle: RePEc:taf:tprsxx:v:53:y:2015:i:17:p:5320-5333
    DOI: 10.1080/00207543.2015.1033032
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    Citations

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    Cited by:

    1. Geandra Alves Queiroz & Ivete Delai & Alceu Gomes Alves Filho & Luis Antonio de Santa-Eulalia & Ana Lúcia Vitale Torkomian, 2023. "Synergies and Trade-Offs between Lean-Green Practices from the Perspective of Operations Strategy: A Systematic Literature Review," Sustainability, MDPI, vol. 15(6), pages 1-27, March.
    2. Geandra Alves Queiroz & Alceu Gomes Alves Filho & Juan Francisco Núñez & Luis Antonio Santa-Eulalia & Ivete Delai & Ana Lúcia Vitale Torkomian, 2024. "Lean and Green Manufacturing in operations strategy: cases from the automotive industry," Operations Management Research, Springer, vol. 17(3), pages 916-940, September.
    3. Nader, Joelle & El-Khalil, Raed & Nassar, Elma & Hong, Paul, 2022. "Pandemic planning, sustainability practices, and organizational performance: An empirical investigation of global manufacturing firms," International Journal of Production Economics, Elsevier, vol. 246(C).
    4. Upekha Atupola & Paola Vola & Nuwan Gunarathne & Elisa Truant & Lorenzo Gelmini, 2023. "Corporate biodiversity management and organisational change mechanisms: The case of a tea producer in Sri Lanka," Corporate Social Responsibility and Environmental Management, John Wiley & Sons, vol. 30(2), pages 791-801, March.
    5. Syed Awais Ahmad Tipu, 2022. "Organizational change for environmental, social, and financial sustainability: A systematic literature review," Review of Managerial Science, Springer, vol. 16(6), pages 1697-1742, August.
    6. Erthal, Alice & Frangeskou, Marianna & Marques, Leonardo, 2021. "Cultural tensions in lean healthcare implementation: A paradox theory lens," International Journal of Production Economics, Elsevier, vol. 233(C).
    7. Abreu, M. Florentina & Alves, Anabela C. & Moreira, Francisco, 2017. "Lean-Green models for eco-efficient and sustainable production," Energy, Elsevier, vol. 137(C), pages 846-853.
    8. Mathiyazhagan, Kaliyan & Agarwal, Vernika & Appolloni, Andrea & Saikouk, Tarik & Gnanavelbabu, A, 2021. "Integrating lean and agile practices for achieving global sustainability goals in Indian manufacturing industries," Technological Forecasting and Social Change, Elsevier, vol. 171(C).
    9. Cagatay Tasdemir & Rado Gazo, 2018. "A Systematic Literature Review for Better Understanding of Lean Driven Sustainability," Sustainability, MDPI, vol. 10(7), pages 1-54, July.
    10. Song, Yazhi & Li, Yin & Liu, Tiansen, 2023. "Carbon asset remolding and potential benefit measurement of machinery products in the light of lean production and low-carbon investment," Technological Forecasting and Social Change, Elsevier, vol. 186(PB).
    11. Monika Szczerbak & Malgorzata Ozieblo, 2023. "Application of Lean Management Tools in a Circular Economy Model from the Perspective of Financial Security of SMEs," European Research Studies Journal, European Research Studies Journal, vol. 0(4), pages 44-61.
    12. Ping-Kuo Chen & Itziar Lujan-Blanco & Jordi Fortuny-Santos & Patxi Ruiz-de-Arbulo-López, 2020. "Lean Manufacturing and Environmental Sustainability: The Effects of Employee Involvement, Stakeholder Pressure and ISO 14001," Sustainability, MDPI, vol. 12(18), pages 1-19, September.
    13. Árni Halldórsson & Ida Gremyr & Anette Winter & Naghmeh Taghahvi, 2018. "Lean Energy: Turning Sustainable Development into Organizational Renewal," Sustainability, MDPI, vol. 10(12), pages 1-15, November.

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