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Joint optimization of capacity, production and maintenance planning of leased machines

Author

Listed:
  • Zied Hajej

    (University of Lorraine)

  • Nidhal Rezg

    (University of Lorraine
    ICN Business School Nancy-Metz)

  • Tarek Askri

    (University of Lorraine)

Abstract

This paper deals with capacity design, production and preventive maintenance planning of a production system made of parallel leased machines. The production system must satisfy a random demand over a finite number of periods. The number of machines to be leased, the quantity to produce by each one and customer demand are variable. A joint optimization approach of a maintenance strategy and an economical production plan is developed by considering the influence of usage rates on the degradation of machines. Firstly, we determine a nearly optimal number of machines to be leased as well as the quantities to produce during each period. Secondly, given the obtained production plan, a periodic preventive maintenance policy with minimal repairs at failure is determined for each machine. Branch and bound and random exploration methods are used to obtain an optimal solution.

Suggested Citation

  • Zied Hajej & Nidhal Rezg & Tarek Askri, 2020. "Joint optimization of capacity, production and maintenance planning of leased machines," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 351-374, February.
    • Handle: RePEc:spr:joinma:v:31:y:2020:i:2:d:10.1007_s10845-018-1450-7
    DOI: 10.1007/s10845-018-1450-7
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    References listed on IDEAS

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    Cited by:

    1. Yang, Hongbing & Li, Wenchao & Wang, Bin, 2021. "Joint optimization of preventive maintenance and production scheduling for multi-state production systems based on reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    2. Li, Yaping & Xia, Tangbin & Chen, Zhen & Pan, Ershun, 2023. "Multiple degradation-driven preventive maintenance policy for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Zhang, Wenyu & Zhang, Xiaohong & He, Shuguang & Zhao, Xing & He, Zhen, 2024. "Optimal condition-based maintenance policy for multi-component repairable systems with economic dependence in a finite-horizon," Reliability Engineering and System Safety, Elsevier, vol. 241(C).

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