IDEAS home Printed from https://ideas.repec.org/a/spr/ijsaem/v11y2020i1d10.1007_s13198-019-00927-1.html
   My bibliography  Save this article

Development of a risk-based maintenance decision making approach for automotive production line

Author

Listed:
  • Hamzeh Soltanali

    (Ferdowsi University of Mashhad)

  • Abbas Rohani

    (Ferdowsi University of Mashhad)

  • Mohammad Hossein Abbaspour-Fard

    (Ferdowsi University of Mashhad)

  • Aditya Parida

    (Luleå University of Technology)

  • José Torres Farinha

    (ISEC - Coimbra Institute of Engineering)

Abstract

Automotive industries require effective and reliable maintenance strategies to ensure high levels of availability and safety. Risk-based maintenance approach is a useful tool for maintenance decision making with the aim of reducing the overall risk in operating activities. In this paper, a Failure Mode and Effect Analysis (FMEA) model as one of the risk assessment techniques is developed with subjective information derived from domain experts. To overcome the drawbacks of traditional FMEA for risk priority number (RPN) estimation, a linguistic fuzzy set theory, through effective decision attributes in complex automotive equipment is conducted. The main attributes of this approach include the effect of experts’ traits, scales variation, using various membership functions and defuzzification algorithms on reliable Fuzzy-RPN (FRPN) estimation. The result of the proposed model revealed that altering membership functions and defuzzification algorithms had no significant effect on the FRPN estimation, but their values are highly affected by the number of scales. The sensitivity analysis showed that experts’ traits have no sensible impact on experts’ opinion for FRPN estimation, while the detectability index has more impact on FRPN variation. The result of risk classification number showed that the maintenance decision making could be included for the failure modes with the highest RPN values as a priority, which it would be useful to achieve the high level of availability and safety.

Suggested Citation

  • Hamzeh Soltanali & Abbas Rohani & Mohammad Hossein Abbaspour-Fard & Aditya Parida & José Torres Farinha, 2020. "Development of a risk-based maintenance decision making approach for automotive production line," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 11(1), pages 236-251, February.
    • Handle: RePEc:spr:ijsaem:v:11:y:2020:i:1:d:10.1007_s13198-019-00927-1
    DOI: 10.1007/s13198-019-00927-1
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s13198-019-00927-1
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s13198-019-00927-1?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gianpaolo Di Bona & Alessandro Silvestri & Antonio Forcina & Antonella Petrillo, 2018. "Total efficient risk priority number (TERPN): a new method for risk assessment," Journal of Risk Research, Taylor & Francis Journals, vol. 21(11), pages 1384-1408, November.
    2. Gianpaolo Di Bona & Antonio Forcina & Domenico Falcone, 2018. "Maintenance strategy design in a sintering plant based on a multicriteria approach," International Journal of Management and Decision Making, Inderscience Enterprises Ltd, vol. 17(1), pages 29-49.
    3. Hu-Chen Liu & Yi-Zeng Chen & Jian-Xin You & Hui Li, 2016. "Risk evaluation in failure mode and effects analysis using fuzzy digraph and matrix approach," Journal of Intelligent Manufacturing, Springer, vol. 27(4), pages 805-816, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Leoni, Leonardo & De Carlo, Filippo & Abaei, Mohammad Mahdi & BahooToroody, Ahmad & Tucci, Mario, 2023. "Failure diagnosis of a compressor subjected to surge events: A data-driven framework," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    2. Leonardo Leoni & Farshad BahooToroody & Saeed Khalaj & Filippo De Carlo & Ahmad BahooToroody & Mohammad Mahdi Abaei, 2021. "Bayesian Estimation for Reliability Engineering: Addressing the Influence of Prior Choice," IJERPH, MDPI, vol. 18(7), pages 1-16, March.
    3. Li, Ying & Liu, Peide & Li, Gang, 2023. "An asymmetric cost consensus based failure mode and effect analysis method with personalized risk attitude information," Reliability Engineering and System Safety, Elsevier, vol. 235(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Lizhong Tong & Zhongmin Pu & Jizheng Ma, 2019. "Maintenance Supplier Evaluation and Selection for Safe and Sustainable Production in the Chemical Industry: A Case Study," Sustainability, MDPI, vol. 11(6), pages 1-15, March.
    2. James J. H. Liou & Perry C. Y. Liu & Huai-Wei Lo, 2020. "A Failure Mode Assessment Model Based on Neutrosophic Logic for Switched-Mode Power Supply Risk Analysis," Mathematics, MDPI, vol. 8(12), pages 1-19, December.
    3. Hisham Alidrisi, 2021. "An Innovative Job Evaluation Approach Using the VIKOR Algorithm," JRFM, MDPI, vol. 14(6), pages 1-19, June.
    4. Habib Zare Ahmadabadi & Fatemeh Zamzam & Farahnaz Rahmani Meybodi & Dalia Streimikiene & Abbas Mardani, 2018. "Developent of a New Sesame Product using QFD and DOE methods: A Case Study of Sesame Product in Yazd," Montenegrin Journal of Economics, Economic Laboratory for Transition Research (ELIT), vol. 14(1), pages 27-44.
    5. Muhammet Gul & Muhammet Fatih Ak, 2022. "Occupational Risk Assessment for Flight Schools: A 3,4-Quasirung Fuzzy Multi-Criteria Decision Making-Based Approach," Sustainability, MDPI, vol. 14(15), pages 1-22, July.
    6. Martin Folch-Calvo & Francisco Brocal-Fernández & Cristina González-Gaya & Miguel A. Sebastián, 2020. "Analysis and Characterization of Risk Methodologies Applied to Industrial Parks," Sustainability, MDPI, vol. 12(18), pages 1-35, September.
    7. Jiaxu Zhou & Xiaohu Jia & Guoqiang Xu & Junhan Jia & Rihan Hai & Chongsen Gao & Shuo Zhang, 2019. "The Relationship between Different Types of Alarm Sounds and Children’s Perceived Risk Based on Their Physiological Responses," IJERPH, MDPI, vol. 16(24), pages 1-17, December.
    8. Huang, Jia & Li, Zhaojun(Steven) & Liu, Hu-Chen, 2017. "New approach for failure mode and effect analysis using linguistic distribution assessments and TODIM method," Reliability Engineering and System Safety, Elsevier, vol. 167(C), pages 302-309.
    9. Zaretalab, Arash & Hajipour, Vahid & Tavana, Madjid, 2020. "Redundancy allocation problem with multi-state component systems and reliable supplier selection," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    10. Heng Zhang & Yaya Chen & Jingyu Cong & Junxiao Liu & Zhifu Zhang & Xirui Zhang, 2023. "Reliability Study of an Intelligent Profiling Progressive Automatic Glue Cutter Based on the Improved FMECA Method," Agriculture, MDPI, vol. 13(8), pages 1-17, July.
    11. Changfeng Yuan & Hui Cui & Bin Tao & Siming Ma, 2018. "Cause factors in emergency process of fire accident for oil–gas storage and transportation based on fault tree analysis and modified Bayesian network model," Energy & Environment, , vol. 29(5), pages 802-821, August.
    12. Ilyas Mzougui & Zoubir El Felsoufi, 2021. "A modified method to improve failure analysis," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 12(2), pages 231-244, April.
    13. Pushparenu Bhattacharjee & Syed Abou Iltaf Hussain & V. Dey & U. K. Mandal, 2023. "Failure mode and effects analysis for submersible pump component using proportionate risk assessment model: a case study in the power plant of Agartala," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 14(5), pages 1778-1798, October.
    14. María Carmen Carnero, 2020. "Waste Segregation FMEA Model Integrating Intuitionistic Fuzzy Set and the PAPRIKA Method," Mathematics, MDPI, vol. 8(8), pages 1-29, August.
    15. Gianpaolo Di Bona & Antonio Forcina & Domenico Falcone & Luca Silvestri, 2020. "Critical Risks Method (CRM): A New Safety Allocation Approach for a Critical Infrastructure," Sustainability, MDPI, vol. 12(12), pages 1-19, June.
    16. Hongzhan Ma & Xuening Chu & Deyi Xue & Dongping Chen, 2019. "Identification of to-be-improved components for redesign of complex products and systems based on fuzzy QFD and FMEA," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 623-639, February.
    17. Zhen Wang & Rongxi Wang & Wei Deng & Yong Zhao, 2022. "An Integrated Approach-Based FMECA for Risk Assessment: Application to Offshore Wind Turbine Pitch System," Energies, MDPI, vol. 15(5), pages 1-25, March.
    18. Jianghong Zhu & Bin Shuai & Rui Wang & Kwai-Sang Chin, 2019. "Risk Assessment for Failure Mode and Effects Analysis Using the Bonferroni Mean and TODIM Method," Mathematics, MDPI, vol. 7(6), pages 1-17, June.
    19. Tatiana Karkoszka, 2023. "Operational Control Model Based on Integrated Failure Analysis and Risk Assessment in Sustainable Technological Processes," Sustainability, MDPI, vol. 15(24), pages 1-24, December.
    20. Hasin Md. Muhtasim Taqi & Humaira Nafisa Ahmed & Sumit Paul & Maryam Garshasbi & Syed Mithun Ali & Golam Kabir & Sanjoy Kumar Paul, 2020. "Strategies to Manage the Impacts of the COVID-19 Pandemic in the Supply Chain: Implications for Improving Economic and Social Sustainability," Sustainability, MDPI, vol. 12(22), pages 1-25, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:ijsaem:v:11:y:2020:i:1:d:10.1007_s13198-019-00927-1. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.