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High-performance order processing in picking workstations

Author

Listed:
  • David Füßler

    (Friedrich-Schiller-University Jena)

  • Nils Boysen

    (Friedrich-Schiller-University Jena)

Abstract

This paper investigates the order processing in picking workstations, which are among today’s most efficient order picking devices. A workstation is continuously supplied with storage bins containing stock keeping units (SKUs) from an interconnected storage system, so that a human worker only has to repack the items into customer bins. This way of unproductive work content, e.g., travel time, is eliminated and up to 1000 picks per hour is enabled. We aim at a concerted processing of picking orders and storage bins delivered from the storage system, such that an even more efficient picking process is enabled. We formalize the resulting order processing problem and present an efficient solution procedure. Our computational results show that the automated crane of the storage system feeding the picking workstation with bins can considerably be relieved by our procedure.

Suggested Citation

  • David Füßler & Nils Boysen, 2019. "High-performance order processing in picking workstations," EURO Journal on Transportation and Logistics, Springer;EURO - The Association of European Operational Research Societies, vol. 8(1), pages 65-90, March.
    • Handle: RePEc:spr:eurjtl:v:8:y:2019:i:1:d:10.1007_s13676-017-0113-8
    DOI: 10.1007/s13676-017-0113-8
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    References listed on IDEAS

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    1. Jennifer Pazour & Russell Meller, 2011. "An analytical model for A-frame system design," IISE Transactions, Taylor & Francis Journals, vol. 43(10), pages 739-752.
    2. Boysen, Nils & Fliedner, Malte, 2010. "Cross dock scheduling: Classification, literature review and research agenda," Omega, Elsevier, vol. 38(6), pages 413-422, December.
    3. Boysen, Nils & Briskorn, Dirk & Emde, Simon, 2017. "Parts-to-picker based order processing in a rack-moving mobile robots environment," European Journal of Operational Research, Elsevier, vol. 262(2), pages 550-562.
    4. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    5. Claeys, Dieter & Adan, Ivo & Boxma, Onno, 2016. "Stochastic bounds for order flow times in parts-to-picker warehouses with remotely located order-picking workstations," European Journal of Operational Research, Elsevier, vol. 254(3), pages 895-906.
    6. Van Belle, Jan & Valckenaers, Paul & Cattrysse, Dirk, 2012. "Cross-docking: State of the art," Omega, Elsevier, vol. 40(6), pages 827-846.
    7. Boysen, Nils & Stephan, Konrad, 2016. "A survey on single crane scheduling in automated storage/retrieval systems," European Journal of Operational Research, Elsevier, vol. 254(3), pages 691-704.
    8. Nelly Litvak & Maria Vlasiou, 2010. "A survey on performance analysis of warehouse carousel systems," Statistica Neerlandica, Netherlands Society for Statistics and Operations Research, vol. 64(4), pages 401-447, November.
    9. Boysen, Nils & Briskorn, Dirk & Emde, Simon, 2017. "Parts-to-picker based order processing in a rack-moving mobile robots environment," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 85774, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    10. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
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    Cited by:

    1. Bingqian WANG & Xiuqing YANG & Mingyao QI, 2023. "Order and rack sequencing in a robotic mobile fulfillment system with multiple picking stations," Flexible Services and Manufacturing Journal, Springer, vol. 35(2), pages 509-547, June.
    2. Boysen, Nils & Schwerdfeger, Stefan & Stephan, Konrad, 2023. "A review of synchronization problems in parts-to-picker warehouses," European Journal of Operational Research, Elsevier, vol. 307(3), pages 1374-1390.
    3. Boysen, Nils & de Koster, René & Füßler, David, 2021. "The forgotten sons: Warehousing systems for brick-and-mortar retail chains," European Journal of Operational Research, Elsevier, vol. 288(2), pages 361-381.
    4. Kaveh Azadeh & René De Koster & Debjit Roy, 2019. "Robotized and Automated Warehouse Systems: Review and Recent Developments," Transportation Science, INFORMS, vol. 53(4), pages 917-945, July.

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