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Optimal maintenance scheduling for a complex manufacturing system subject to deterioration

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  • Reza Ahmadi

Abstract

We address the problem of determining inspection strategy and replacement policy for a deteriorating complex multi-component manufacturing system whose state is partially observable. We develop inspection and replacement scheduling models and other simple maintenance scheduling models via employing an imperfect repair model coupled with a damage process induced by operational conditions. The system state in performance of the imperfectly repaired system is modelled using a proportional intensity model incorporating a damage process and a virtual age process caused by repair. The system is monitored at periodic times and maintenance actions are carried out in response to the observed system state. Decisions to perform imperfect repair and replacement are based on the system state and crossing of a replacement threshold. The model proposed here aims at joint determination of a cost-optimal inspection and replacement policy along with an optimal level of maintenance which result in low maintenance cost and high operational performance and reliability of the system. To demonstrate the use of the model in practical applications a numerical example is provided. Solutions to optimal system parameters are obtained and the response of the model to these parameters is examined. Finally some features of the model are demonstrated. The approach presented provides a framework so that different scenario can be explored. Copyright Springer Science+Business Media New York 2014

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  • Reza Ahmadi, 2014. "Optimal maintenance scheduling for a complex manufacturing system subject to deterioration," Annals of Operations Research, Springer, vol. 217(1), pages 1-29, June.
    • Handle: RePEc:spr:annopr:v:217:y:2014:i:1:p:1-29:10.1007/s10479-014-1543-4
    DOI: 10.1007/s10479-014-1543-4
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    Cited by:

    1. Liang, Zhenglin & Parlikad, Ajith Kumar, 2020. "Predictive group maintenance for multi-system multi-component networks," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    2. Zhang, Mimi & Gaudoin, Olivier & Xie, Min, 2015. "Degradation-based maintenance decision using stochastic filtering for systems under imperfect maintenance," European Journal of Operational Research, Elsevier, vol. 245(2), pages 531-541.
    3. Caiyun Niu & Xiaolin Liang & Bingfeng Ge & Xue Tian & Yingwu Chen, 2016. "Optimal replacement policy for a repairable system with deterioration based on a renewal-geometric process," Annals of Operations Research, Springer, vol. 244(1), pages 49-66, September.
    4. Phan, Dzung T. & Zhu, Yada, 2015. "Multi-stage optimization for periodic inspection planning of geo-distributed infrastructure systems," European Journal of Operational Research, Elsevier, vol. 245(3), pages 797-804.
    5. Joby K. Jose & M. Drisya, 2020. "Time-dependent stress–strength reliability models based on phase type distribution," Computational Statistics, Springer, vol. 35(3), pages 1345-1371, September.
    6. Ahmadi, Reza & Fouladirad, Mitra, 2017. "Maintenance planning for a deteriorating production process," Reliability Engineering and System Safety, Elsevier, vol. 159(C), pages 108-118.
    7. Wu, Hui & Li, Yan-Fu & Bérenguer, Christophe, 2020. "Optimal inspection and maintenance for a repairable k-out-of-n: G warm standby system," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    8. Nooshin Salari & Viliam Makis, 2020. "Joint maintenance and just-in-time spare parts provisioning policy for a multi-unit production system," Annals of Operations Research, Springer, vol. 287(1), pages 351-377, April.
    9. Yi, He & Cui, Lirong, 2017. "Distribution and availability for aggregated second-order semi-Markov ternary system with working time omission," Reliability Engineering and System Safety, Elsevier, vol. 166(C), pages 50-60.
    10. Gao, Shan & Wang, Jinting, 2021. "Reliability and availability analysis of a retrial system with mixed standbys and an unreliable repair facility," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    11. Ruiz-Castro, Juan Eloy, 2020. "A complex multi-state k-out-of-n: G system with preventive maintenance and loss of units," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    12. Robert Bucki & Petr Suchánek, 2017. "Modelling Decision-Making Processes in the Management Support of the Manufacturing Element in the Logistic Supply Chain," Complexity, Hindawi, vol. 2017, pages 1-15, June.
    13. Yonit Barron, 2018. "Group maintenance policies for an R-out-of-N system with phase-type distribution," Annals of Operations Research, Springer, vol. 261(1), pages 79-105, February.

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