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An economically designed, integrated quality and maintenance model using an adaptive Shewhart chart

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  • Panagiotidou, Sofia
  • Nenes, George

Abstract

This paper proposes a model for the economic design of a variable-parameter (Vp) Shewhart control chart used to monitor the mean in a process, where, apart from quality shifts, failures may also occur. Quality shifts result in poorer quality outcome, higher operational cost and higher failure rate. Thus, removal of such quality shifts, besides improving the quality of the outcome and reducing the quality cost, is also a preventive maintenance (PM) action since it reduces the probability of a failure and improves the equipment reliability. The proposed model allows the determination of the scheme parameters that minimize the total expected quality and maintenance cost of the procedure. The monitoring mechanism of the process employs an adaptive Vp-Shewhart control chart. To evaluate the effectiveness of the proposed model, its optimal expected cost is compared against the optimum cost of a fixed-parameter (Fp) chart.

Suggested Citation

  • Panagiotidou, Sofia & Nenes, George, 2009. "An economically designed, integrated quality and maintenance model using an adaptive Shewhart chart," Reliability Engineering and System Safety, Elsevier, vol. 94(3), pages 732-741.
    • Handle: RePEc:eee:reensy:v:94:y:2009:i:3:p:732-741
    DOI: 10.1016/j.ress.2008.07.003
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    References listed on IDEAS

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    Cited by:

    1. Panagiotidou, S. & Tagaras, G., 2012. "Optimal integrated process control and maintenance under general deterioration," Reliability Engineering and System Safety, Elsevier, vol. 104(C), pages 58-70.
    2. Xiang, Yisha, 2013. "Joint optimization of X¯ control chart and preventive maintenance policies: A discrete-time Markov chain approach," European Journal of Operational Research, Elsevier, vol. 229(2), pages 382-390.
    3. Berrade, M.D. & Cavalcante, C.A.V. & Scarf, P.A., 2013. "Modelling imperfect inspection over a finite horizon," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 18-29.
    4. Yin, Hui & Zhang, Guojun & Zhu, Haiping & Deng, Yuhao & He, Fei, 2015. "An integrated model of statistical process control and maintenance based on the delayed monitoring," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 323-333.
    5. Liping Liu & Lining Jiang & Ding Zhang, 2017. "An integrated model of statistical process control and condition-based maintenance for deteriorating systems," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(11), pages 1452-1460, November.
    6. Öhman, Mikael & Finne, Max & Holmström, Jan, 2015. "Measuring service outcomes for adaptive preventive maintenance," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 457-467.
    7. Boumallessa, Zeineb & Chouikhi, Houssam & Elleuch, Mounir & Bentaher, Hatem, 2023. "Modeling and optimizing the maintenance schedule using dynamic quality and machine condition monitors in an unreliable single production system," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    8. Ho, Linda Lee & Quinino, Roberto C., 2012. "Integrating on-line process control and imperfect corrective maintenance: An economical design," European Journal of Operational Research, Elsevier, vol. 222(2), pages 253-262.
    9. Azimpoor, Samareh & Taghipour, Sharareh, 2021. "Joint inspection and product quality optimization for a system with delayed failure," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    10. Ho, Linda Lee & Trindade, Anderson Laécio Galindo, 2009. "Economic design of an X chart for short-run production," International Journal of Production Economics, Elsevier, vol. 120(2), pages 613-624, August.
    11. Liu, Liping & Yu, Miaomiao & Ma, Yizhong & Tu, Yiliu, 2013. "Economic and economic-statistical designs of an X¯ control chart for two-unit series systems with condition-based maintenance," European Journal of Operational Research, Elsevier, vol. 226(3), pages 491-499.
    12. Zhou, Wenhui & Zheng, Zhibin & Xie, Wei, 2017. "A control-chart-based queueing approach for service facility maintenance with energy-delay tradeoff," European Journal of Operational Research, Elsevier, vol. 261(2), pages 613-625.

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