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Multi-component maintenance grouping optimization based on stochastic dependency

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  • Vimal Vijayan
  • Sanjay K Chaturvedi

Abstract

Maintenance activities often require an identical preparatory work. Therefore, a joint execution of such maintenance activities may save a substantial cost. In this work, we consider the problem of optimizing the total maintenance cost of a multi-component repairable system by grouping of components and carrying out maintenance activities on group(s) of components of a complex system. More specifically, we propose a maintenance grouping cost optimization model based on the stochastic dependency as well as economic dependency among components in a system. The stochastic dependency modeling is done using Bayesian network by considering the failure probability of components as a measure of failure interactions among components. Penalty functions are formulated due to the shift of individual optimal maintenance time of components to find the optimum joint maintenance interval and associated cost benefits. Finally, a case study on a diesel engine of a diesel power plant involving 10 components (components of diesel engine, air intake system, and turbocharger) is presented to illustrate the proposed approach.

Suggested Citation

  • Vimal Vijayan & Sanjay K Chaturvedi, 2021. "Multi-component maintenance grouping optimization based on stochastic dependency," Journal of Risk and Reliability, , vol. 235(2), pages 293-305, April.
  • Handle: RePEc:sae:risrel:v:235:y:2021:i:2:p:293-305
    DOI: 10.1177/1748006X20947511
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    References listed on IDEAS

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    1. Robin P. Nicolai & Rommert Dekker, 2008. "Optimal Maintenance of Multi-component Systems: A Review," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 11, pages 263-286, Springer.
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    7. Vimal Vijayan & Sanjay K Chaturvedi & Ritesh Chandra, 2020. "A failure interaction model for multicomponent repairable systems," Journal of Risk and Reliability, , vol. 234(3), pages 470-486, June.
    8. Zhou, Yifan & Zhang, Zhisheng & Lin, Tian Ran & Ma, Lin, 2013. "Maintenance optimisation of a multi-state series–parallel system considering economic dependence and state-dependent inspection intervals," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 248-259.
    9. Bouvard, K. & Artus, S. & Bérenguer, C. & Cocquempot, V., 2011. "Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 601-610.
    10. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
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    Cited by:

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    2. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.

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