IDEAS home Printed from https://ideas.repec.org/a/sae/risrel/v234y2020i1p74-87.html
   My bibliography  Save this article

Design of a flexible preventive maintenance strategy for two-dimensional warranted products

Author

Listed:
  • Anshu Dai
  • Guanzhou Wei
  • Zhaomin Zhang
  • Shuguang He

Abstract

Offering appropriate preventive maintenance strategy has an effective impact on achieving higher customer satisfaction. This article presents a flexible preventive maintenance strategy, where customers are grouped into two groups according to their usage rates, and then different preventive maintenance programs are applied to different types of customers. The product follows a two-dimensional failure process and the preventive maintenance cost is shared between the manufacturer and customer on a pro rata basis. The manufacturer’s warranty cost is minimized by jointly optimizing the pro rata proportion of the preventive maintenance cost, the preventive maintenance number and the corresponding preventive maintenance levels. Numerical experiments are presented to illustrate the effectiveness of the proposed approach. Results prove that the flexible preventive maintenance strategy outperforms the conventional unified preventive maintenance strategy in terms of total warranty cost. Besides, some managerial suggestions are also given to provide guidance of implementing the proposed preventive maintenance strategy.

Suggested Citation

  • Anshu Dai & Guanzhou Wei & Zhaomin Zhang & Shuguang He, 2020. "Design of a flexible preventive maintenance strategy for two-dimensional warranted products," Journal of Risk and Reliability, , vol. 234(1), pages 74-87, February.
  • Handle: RePEc:sae:risrel:v:234:y:2020:i:1:p:74-87
    DOI: 10.1177/1748006X19868892
    as

    Download full text from publisher

    File URL: https://journals.sagepub.com/doi/10.1177/1748006X19868892
    Download Restriction: no

    File URL: https://libkey.io/10.1177/1748006X19868892?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Huang, Yeu-Shiang & Huang, Chao-Da & Ho, Jyh-Wen, 2017. "A customized two-dimensional extended warranty with preventive maintenance," European Journal of Operational Research, Elsevier, vol. 257(3), pages 971-978.
    2. Su, Chun & Wang, Xiaolin, 2016. "A two-stage preventive maintenance optimization model incorporating two-dimensional extended warranty," Reliability Engineering and System Safety, Elsevier, vol. 155(C), pages 169-178.
    3. Theodore S. Glickman & Paul D. Berger, 1976. "Optimal Price and Protection Period Decisions for a Product Under Warranty," Management Science, INFORMS, vol. 22(12), pages 1381-1390, August.
    4. Bouguerra, Soumaya & Chelbi, Anis & Rezg, Nidhal, 2012. "A decision model for adopting an extended warranty under different maintenance policies," International Journal of Production Economics, Elsevier, vol. 135(2), pages 840-849.
    5. Shafiee, Mahmood & Chukova, Stefanka, 2013. "Maintenance models in warranty: A literature review," European Journal of Operational Research, Elsevier, vol. 229(3), pages 561-572.
    6. Sarkar, Biswajit & Saren, Sharmila, 2016. "Product inspection policy for an imperfect production system with inspection errors and warranty cost," European Journal of Operational Research, Elsevier, vol. 248(1), pages 263-271.
    7. Xiaolin Wang & Chun Su, 2016. "A two-dimensional preventive maintenance strategy for items sold with warranty," International Journal of Production Research, Taylor & Francis Journals, vol. 54(19), pages 5901-5915, October.
    8. Jack, N. & Iskandar, B.P. & Murthy, D.N.P., 2009. "A repair–replace strategy based on usage rate for items sold with a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 94(2), pages 611-617.
    9. Shuguang He & Zhaomin Zhang & Guohua Zhang & Zhen He, 2017. "Two-dimensional base warranty design based on a new demand function considering heterogeneous usage rate," International Journal of Production Research, Taylor & Francis Journals, vol. 55(23), pages 7058-7072, December.
    10. Wang, Yukun & Liu, Yiliu & Liu, Zixian & Li, Xiaopeng, 2017. "On reliability improvement program for second-hand products sold with a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 167(C), pages 452-463.
    11. Chang Wook Kang & Misbah Ullah & Biswajit Sarkar & Iftikhar Hussain & Rehman Akhtar, 2017. "Impact of random defective rate on lot size focusing work-in-process inventory in manufacturing system," International Journal of Production Research, Taylor & Francis Journals, vol. 55(6), pages 1748-1766, March.
    12. Ye, Zhi-Sheng & Murthy, D.N. Pra, 2016. "Warranty menu design for a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 155(C), pages 21-29.
    13. Yeh, Ruey Huei & Lo, Hui-Chiung, 2001. "Optimal preventive-maintenance warranty policy for repairable products," European Journal of Operational Research, Elsevier, vol. 134(1), pages 59-69, October.
    14. Huang, Yeu-Shiang & Gau, Wei-Yo & Ho, Jyh-Wen, 2015. "Cost analysis of two-dimensional warranty for products with periodic preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 51-58.
    15. Biswajit Sarkar & Chong Zhang & Arunava Majumder & Mitali Sarkar & Yong Won Seo, 2018. "A distribution free newsvendor model with consignment policy and retailer’s royalty reduction," International Journal of Production Research, Taylor & Francis Journals, vol. 56(15), pages 5025-5044, August.
    16. Gupta, Sanjib Kumar & De, Soumen & Chatterjee, Aditya, 2014. "Warranty forecasting from incomplete two-dimensional warranty data," Reliability Engineering and System Safety, Elsevier, vol. 126(C), pages 1-13.
    17. Wang, Yukun & Liu, Zixian & Liu, Yiliu, 2015. "Optimal preventive maintenance strategy for repairable items under two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 326-333.
    18. Adarsh Anand & Shakshi Singhal & Saurabh Panwar & Ompal Singh, 2018. "Optimal Price and Warranty Length for Profit Determination: An Evaluation Based on Preventive Maintenance," Springer Proceedings in Business and Economics, in: P.K. Kapur & Uday Kumar & Ajit Kumar Verma (ed.), Quality, IT and Business Operations, pages 265-277, Springer.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Karar, Ahmed Noaman & Labib, Ashraf & Jones, Dylan, 2023. "Post-warranty maintenance strategy selection using shape packages process," International Journal of Production Economics, Elsevier, vol. 255(C).
    2. Wu, Shaomin, 2024. "A copula-based approach to modelling the failure process of items under two-dimensional warranty and applications," European Journal of Operational Research, Elsevier, vol. 314(3), pages 854-866.
    3. Peng, Shizhe & Jiang, Wei & Wei, Lai & Wang, Xiao-Lin, 2022. "A new cost-sharing preventive maintenance program under two-dimensional warranty," International Journal of Production Economics, Elsevier, vol. 254(C).
    4. Dai, Anshu & Wei, Guanzhou & Wang, Dongfan & He, Zhen & He, Shuguang, 2021. "The opportunity study of PM strategy for second-hand products sold with a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 214(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xiaolin Wang & Wei Xie, 2018. "Two-dimensional warranty: A literature review," Journal of Risk and Reliability, , vol. 232(3), pages 284-307, June.
    2. Wang, Xiaolin & Li, Lishuai & Xie, Min, 2020. "An unpunctual preventive maintenance policy under two-dimensional warranty," European Journal of Operational Research, Elsevier, vol. 282(1), pages 304-318.
    3. Tong Peng & Liu Chunling, 2020. "Designing differential service strategy for two-dimensional warranty based on warranty claim data under consumer-side modularisation," Journal of Risk and Reliability, , vol. 234(3), pages 550-561, June.
    4. Wang, Jinting & Zhou, Zhuang & Peng, Hao, 2017. "Flexible decision models for a two-dimensional warranty policy with periodic preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 162(C), pages 14-27.
    5. Yukun Wang & Yiliu Liu & Aibo Zhang, 2019. "Preventive maintenance optimization for repairable products considering two-dimensional warranty and customer satisfaction," Journal of Risk and Reliability, , vol. 233(4), pages 553-566, August.
    6. Peng, Shizhe & Jiang, Wei & Huang, Wenpo & Luo, Qinglin, 2024. "The impact of gamma usage processes on preventive maintenance policies under two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    7. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    8. Rui Zheng & Chun Su & Yuqiao Zheng, 2020. "Two-stage flexible warranty decision-making considering downtime loss," Journal of Risk and Reliability, , vol. 234(3), pages 527-535, June.
    9. Peng, Shizhe & Jiang, Wei & Wei, Lai & Wang, Xiao-Lin, 2022. "A new cost-sharing preventive maintenance program under two-dimensional warranty," International Journal of Production Economics, Elsevier, vol. 254(C).
    10. Zhao, Heng & Liu, Zixian & Li, Mei & Liang, Lijun, 2022. "Optimal monitoring policies for chronic diseases under healthcare warranty," Socio-Economic Planning Sciences, Elsevier, vol. 84(C).
    11. Wei Xie, 2017. "Optimal pricing and two-dimensional warranty policies for a new product," International Journal of Production Research, Taylor & Francis Journals, vol. 55(22), pages 6857-6870, November.
    12. Lijun Shang & Guojun Shang & Qingan Qiu, 2022. "A Bivariate Post-Warranty Maintenance Model for the Product under a 2D Warranty," Mathematics, MDPI, vol. 10(12), pages 1-18, June.
    13. Zhao, Xiujie & He, Shuguang & Xie, Min, 2018. "Utilizing experimental degradation data for warranty cost optimization under imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 177(C), pages 108-119.
    14. Dai, Anshu & Wei, Guanzhou & Wang, Dongfan & He, Zhen & He, Shuguang, 2021. "The opportunity study of PM strategy for second-hand products sold with a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    15. Gupta, Sanjib Kumar & Bhattacharya, Debasis, 2022. "Non-parametric estimation of bivariate reliability from incomplete two-dimensional warranty data," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    16. Wang, Dongfan & He, Zhen & He, Shuguang & Zhang, Zhaomin & Zhang, Yiwen, 2021. "Dynamic pricing of two-dimensional extended warranty considering the impacts of product price fluctuations and repair learning," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    17. Wang, Yukun & Liu, Yiliu & Liu, Zixian & Li, Xiaopeng, 2017. "On reliability improvement program for second-hand products sold with a two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 167(C), pages 452-463.
    18. Wang, Xiaolin & Liu, Bin & Zhao, Xiujie, 2021. "A performance-based warranty for products subject to competing hard and soft failures," International Journal of Production Economics, Elsevier, vol. 233(C).
    19. Mitra, Amitava, 2021. "Warranty parameters for extended two-dimensional warranties incorporating consumer preferences," European Journal of Operational Research, Elsevier, vol. 291(2), pages 525-535.
    20. Park, Minjae & Jung, Ki Mun & Park, Dong Ho, 2018. "Optimization of periodic preventive maintenance policy following the expiration of two-dimensional warranty," Reliability Engineering and System Safety, Elsevier, vol. 170(C), pages 1-9.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:sae:risrel:v:234:y:2020:i:1:p:74-87. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: SAGE Publications (email available below). General contact details of provider: .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.