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Space allocation and aisle positioning for an industrial pick-to-belt system

Author

Listed:
  • N Anken

    (Interuniversity Research Center on Enterprise Networks, Logistics and Transportation (CIRRELT))

  • J-P Gagliardi

    (Interuniversity Research Center on Enterprise Networks, Logistics and Transportation (CIRRELT)
    Laval University)

  • J Renaud

    (Interuniversity Research Center on Enterprise Networks, Logistics and Transportation (CIRRELT)
    Laval University)

  • A Ruiz

    (Interuniversity Research Center on Enterprise Networks, Logistics and Transportation (CIRRELT)
    Laval University)

Abstract

Distribution centres (DCs) are a key component in supply chains. In order to respond quickly to customer demands, most DCs use a fast-pick area where order picking can be executed efficiently. In these areas, the amount of space allocated to each product is of great importance, as it determines the number of replenishments required to guarantee product availability, thus avoiding interruptions in the order picking. The obvious assumption is that the performance of DCs could be improved by using simple strategies such as assigning more space to products having the highest demand. However, as this paper shows, the practical constraints related to the need for aisles granting safe and easy access to storage locations make designing fast-pick areas difficult. A parameter-free, two-phase algorithm based on product-adding heuristics combined with a space-reduction heuristic is proposed to solve this design problem. When applied to real data provided by our industrial partner, this heuristic generated considerable time savings.

Suggested Citation

  • N Anken & J-P Gagliardi & J Renaud & A Ruiz, 2011. "Space allocation and aisle positioning for an industrial pick-to-belt system," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(1), pages 38-49, January.
    • Handle: RePEc:pal:jorsoc:v:62:y:2011:i:1:d:10.1057_jors.2009.180
    DOI: 10.1057/jors.2009.180
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    References listed on IDEAS

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    1. van den Berg, Jeroen P. & Sharp, Gunter P. & Gademann, A. J. R. M. (Noud) & Pochet, Yves, 1998. "Forward-reserve allocation in a warehouse with unit-load replenishments," European Journal of Operational Research, Elsevier, vol. 111(1), pages 98-113, November.
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    1. Yang, Jingjing & de Koster, René B.M. & Guo, Xiaolong & Yu, Yugang, 2023. "Scheduling shuttles in deep-lane shuttle-based storage systems," European Journal of Operational Research, Elsevier, vol. 308(2), pages 696-708.
    2. Grzegorz Tarczyński, 2023. "Linear programming models for optimal workload and batching in pick-and-pass warehousing systems," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 33(3), pages 141-158.

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