IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v236y2014i1p126-134.html
   My bibliography  Save this article

Prioritizing replenishments of the piece picking area

Author

Listed:
  • de Vries, Harwin
  • Carrasco-Gallego, Ruth
  • Farenhorst-Yuan, Taoying
  • Dekker, Rommert

Abstract

Having sufficient inventories in the forward or piece picking area of a warehouse is an essential condition for warehouse operations. As pickers consume the inventory in the piece racks, there is a risk of stockout. This can be reduced by the timely replenishment of products from the bulk reserve area to the forward area. We develop and compare three policies for prioritizing replenishments for the case where order picking and replenishments occur concurrently because of time restrictions. The first policy, based on the ratio of available inventory to wave demand, reduces the number of stockouts considerably. The other two more sophisticated policies reduce the number of stockouts even more but require much more computation time, and are more costly in terms of implementation, maintenance and software updates. We present the results of implementing one of these policies in the warehouse of a large cosmetics firm.

Suggested Citation

  • de Vries, Harwin & Carrasco-Gallego, Ruth & Farenhorst-Yuan, Taoying & Dekker, Rommert, 2014. "Prioritizing replenishments of the piece picking area," European Journal of Operational Research, Elsevier, vol. 236(1), pages 126-134.
    • Handle: RePEc:eee:ejores:v:236:y:2014:i:1:p:126-134
    DOI: 10.1016/j.ejor.2013.12.045
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377221713010291
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ejor.2013.12.045?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. van den Berg, Jeroen P. & Sharp, Gunter P. & Gademann, A. J. R. M. (Noud) & Pochet, Yves, 1998. "Forward-reserve allocation in a warehouse with unit-load replenishments," European Journal of Operational Research, Elsevier, vol. 111(1), pages 98-113, November.
    2. N H Moin & S Salhi, 2007. "Inventory routing problems: a logistical overview," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 58(9), pages 1185-1194, September.
    3. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    4. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    5. Gagliardi, Jean-Philippe & Ruiz, Angel & Renaud, Jacques, 2008. "Space allocation and stock replenishment synchronization in a distribution center," International Journal of Production Economics, Elsevier, vol. 115(1), pages 19-27, September.
    6. J Gu & M Goetschalckx & L F McGinnis, 2010. "Solving the forward-reserve allocation problem in warehouse order picking systems," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 61(6), pages 1013-1021, June.
    7. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Çelik, Melih & Archetti, Claudia & Süral, Haldun, 2022. "Inventory routing in a warehouse: The storage replenishment routing problem," European Journal of Operational Research, Elsevier, vol. 301(3), pages 1117-1132.
    2. Jiang, Min & Leung, K.H. & Lyu, Zhongyuan & Huang, George Q., 2020. "Picking-replenishment synchronization for robotic forward-reserve warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 144(C).
    3. AERTS, Babiche & CORNELISSENS, Trijntje & SÖRENSEN, Kenneth, 2022. "The internal warehouse replenishment problem: the importance of storage and replenishment policies," Working Papers 2022007, University of Antwerp, Faculty of Business and Economics.
    4. Guo, Xiaolong & Chen, Ran & Du, Shaofu & Yu, Yugang, 2021. "Storage assignment for newly arrived items in forward picking areas with limited open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 151(C).
    5. Claudio Suppini & Natalya Lysova & Michele Bocelli & Federico Solari & Letizia Tebaldi & Andrea Volpi & Roberto Montanari, 2024. "From Single Orders to Batches: A Sensitivity Analysis of Warehouse Picking Efficiency," Sustainability, MDPI, vol. 16(18), pages 1-17, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jiang, Min & Leung, K.H. & Lyu, Zhongyuan & Huang, George Q., 2020. "Picking-replenishment synchronization for robotic forward-reserve warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 144(C).
    2. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    3. de Vries, H. & Carrasco-Gallego, R. & Farenhorst-Yuan, T. & Dekker, R., 2012. "Prioritizing Replenishments of the Forward Reserve," Econometric Institute Research Papers EI 2012-06, Erasmus University Rotterdam, Erasmus School of Economics (ESE), Econometric Institute.
    4. AERTS, Babiche & CORNELISSENS, Trijntje & SÖRENSEN, Kenneth, 2022. "The internal warehouse replenishment problem: the importance of storage and replenishment policies," Working Papers 2022007, University of Antwerp, Faculty of Business and Economics.
    5. Jiang, Min & Huang, George Q., 2022. "Intralogistics synchronization in robotic forward-reserve warehouses for e-commerce last-mile delivery," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 158(C).
    6. Çelik, Melih & Archetti, Claudia & Süral, Haldun, 2022. "Inventory routing in a warehouse: The storage replenishment routing problem," European Journal of Operational Research, Elsevier, vol. 301(3), pages 1117-1132.
    7. Giannikas, Vaggelis & Lu, Wenrong & Robertson, Brian & McFarlane, Duncan, 2017. "An interventionist strategy for warehouse order picking: Evidence from two case studies," International Journal of Production Economics, Elsevier, vol. 189(C), pages 63-76.
    8. Dragan Djurdjević & Nenad Bjelić & Dražen Popović & Milan Andrejić, 2022. "A Combined Dynamic Programming and Simulation Approach to the Sizing of the Low-Level Order-Picking Area," Mathematics, MDPI, vol. 10(20), pages 1-23, October.
    9. N Anken & J-P Gagliardi & J Renaud & A Ruiz, 2011. "Space allocation and aisle positioning for an industrial pick-to-belt system," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(1), pages 38-49, January.
    10. Thierry Sauvage & Tony Cragg & Sarrah Chraibi & Oussama El Khalil Houssaini, 2018. "Running the Machine Faster: Acceleration, Humans and Warehousing," Post-Print hal-02905068, HAL.
    11. Silva, Allyson & Coelho, Leandro C. & Darvish, Maryam & Renaud, Jacques, 2020. "Integrating storage location and order picking problems in warehouse planning," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 140(C).
    12. Bortolini, Marco & Faccio, Maurizio & Ferrari, Emilio & Gamberi, Mauro & Pilati, Francesco, 2017. "Time and energy optimal unit-load assignment for automatic S/R warehouses," International Journal of Production Economics, Elsevier, vol. 190(C), pages 133-145.
    13. Zhuang, Yanling & Zhou, Yun & Hassini, Elkafi & Yuan, Yufei & Hu, Xiangpei, 2024. "Improving order picking efficiency through storage assignment optimization in robotic mobile fulfillment systems," European Journal of Operational Research, Elsevier, vol. 316(2), pages 718-732.
    14. Felix Weidinger & Nils Boysen, 2018. "Scattered Storage: How to Distribute Stock Keeping Units All Around a Mixed-Shelves Warehouse," Service Science, INFORMS, vol. 52(6), pages 1412-1427, December.
    15. Derhami, Shahab & Smith, Jeffrey S. & Gue, Kevin R., 2020. "A simulation-based optimization approach to design optimal layouts for block stacking warehouses," International Journal of Production Economics, Elsevier, vol. 223(C).
    16. Cragg, Tony & Sauvage, Thierry & Haouari, Mohammed & Chraibi, Sarrah & Houssaini, Oussama El Khalil, 2018. "Running the machine faster: Acceleration, humans and warehousing," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), The Road to a Digitalized Supply Chain Management: Smart and Digital Solutions for Supply Chain Management. Proceedings of the Hamburg International C, volume 25, pages 3-22, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    17. Boysen, Nils & de Koster, René & Weidinger, Felix, 2019. "Warehousing in the e-commerce era: A survey," European Journal of Operational Research, Elsevier, vol. 277(2), pages 396-411.
    18. Boysen, Nils & Schwerdfeger, Stefan & Stephan, Konrad, 2023. "A review of synchronization problems in parts-to-picker warehouses," European Journal of Operational Research, Elsevier, vol. 307(3), pages 1374-1390.
    19. Nils Boysen & Konrad Stephan & Felix Weidinger, 2019. "Manual order consolidation with put walls: the batched order bin sequencing problem," EURO Journal on Transportation and Logistics, Springer;EURO - The Association of European Operational Research Societies, vol. 8(2), pages 169-193, June.
    20. Fangyu Chen & Hongwei Wang & Yong Xie & Chao Qi, 2016. "An ACO-based online routing method for multiple order pickers with congestion consideration in warehouse," Journal of Intelligent Manufacturing, Springer, vol. 27(2), pages 389-408, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:236:y:2014:i:1:p:126-134. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.