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Component Fixture Positioning/Sequencing for Printed Circuit Board Assembly with Concurrent Operations

Author

Listed:
  • Javad Ahmadi

    (IBM Systems Technology, Austin, Texas)

  • Reza Ahmadi

    (University of California, Los Angeles, California)

  • Hirofumi Matsuo

    (The University of Texas at Austin, Austin, Texas)

  • Devanath Tirupati

    (The University of Texas at Austin, Austin, Texas)

Abstract

This paper considers the problem of positioning component fixtures on the carriers of computer, numerically controlled dual delivery machines used for populating printed circuit boards with surface mounted technology. This reel positioning problem ( RPP ) is one of a series of optimization problems that are critical for improving system productivity and realizing the full potential of concurrent operations. We formulate the RPP as a mathematical program and establish its complexity. Since the problem is NP-complete we focus on the development of heuristics. Our solution procedure was prompted by engineering considerations that included concerns for minimizing the changes in the carrier direction and total movement. We also present encouraging results with test problems. The method has been implemented and achieved 7 to 8% reductions in cycle time.

Suggested Citation

  • Javad Ahmadi & Reza Ahmadi & Hirofumi Matsuo & Devanath Tirupati, 1995. "Component Fixture Positioning/Sequencing for Printed Circuit Board Assembly with Concurrent Operations," Operations Research, INFORMS, vol. 43(3), pages 444-457, June.
    • Handle: RePEc:inm:oropre:v:43:y:1995:i:3:p:444-457
    DOI: 10.1287/opre.43.3.444
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    Citations

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    Cited by:

    1. T Knuutila & S Pyöttiälä & O S Nevalainen, 2007. "Minimizing the number of pickups on a multi-head placement machine," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 58(1), pages 115-121, January.
    2. Klomp, Cornelis & van de Klundert, Joris & Spieksma, Frits C. R. & Voogt, Siem, 2000. "The feeder rack assignment problem in PCB assembly: A case study," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 399-407, March.
    3. Anantaram Balakrishnan & François Vanderbeck, 1999. "A Tactical Planning Model for Mixed-Model Electronics Assembly Operations," Operations Research, INFORMS, vol. 47(3), pages 395-409, June.
    4. George J. Kyparisis & Christos Koulamas, 2002. "Assembly-Line Scheduling with Concurrent Operations and Parallel Machines," INFORMS Journal on Computing, INFORMS, vol. 14(1), pages 68-80, February.
    5. Gronalt, M. & Grunow, M. & Gunther, H. O. & Zeller, R., 1997. "A heuristic for component switching on SMT placement machines," International Journal of Production Economics, Elsevier, vol. 53(2), pages 181-190, November.
    6. Choudhury, Nilanjan D. & Wilhelm, Wilbert E. & Rao, Brijesh & Gott, Jonathan & Khotekar, Nikhilesh, 2007. "Process planning for circuit card assembly on a series of dual head placement machines," European Journal of Operational Research, Elsevier, vol. 182(2), pages 626-639, October.
    7. Altinkemer, Kemal & Kazaz, Burak & Koksalan, Murat & Moskowitz, Herbert, 2000. "Optimization of printed circuit board manufacturing: Integrated modeling and algorithms," European Journal of Operational Research, Elsevier, vol. 124(2), pages 409-421, July.
    8. Sun, Dong-Seok & Lee, Tae-Eog & Kim, Kyung-Hoon, 2005. "Component allocation and feeder arrangement for a dual-gantry multi-head surface mounting placement tool," International Journal of Production Economics, Elsevier, vol. 95(2), pages 245-264, February.
    9. Ma, N., 2014. "Optimal scope of supply chain network & operations design," Other publications TiSEM e6187708-b664-44bf-aef8-f, Tilburg University, School of Economics and Management.
    10. Ayob, Masri & Kendall, Graham, 2008. "A survey of surface mount device placement machine optimisation: Machine classification," European Journal of Operational Research, Elsevier, vol. 186(3), pages 893-914, May.
    11. Ashayeri, J. & Selen, W., 2007. "A planning and scheduling model for onsertion in printed circuit board assembly," European Journal of Operational Research, Elsevier, vol. 183(2), pages 909-925, December.

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