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Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization

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Listed:
  • Gerardo Beruvides
  • Fernando Castaño
  • Rodolfo E. Haber
  • Ramón Quiza
  • Alberto Villalonga

Abstract

The complexity of machining processes relies on the inherent physical mechanisms governing these processes including nonlinear, emergent, and time-variant behavior. The measurement of surface roughness is a critical step done offline by expensive quality control procedures. The surface roughness prediction using an online efficient computational method is a difficult task due to the complexity of machining processes. The paradigm of hybrid incremental modeling makes it possible to address the complexity and nonlinear behavior of machining processes. Parametrization of models is, however, one bottleneck for full deployment of solutions, and the optimal setting of model parameters becomes an essential task. This paper presents a method based on simulated annealing for optimal parameters tuning of the hybrid incremental model. The hybrid incremental modeling plus simulated annealing is applied for predicting the surface roughness in milling processes. Two comparative studies to assess the accuracy and overall quality of the proposed strategy are carried out. The first comparative demonstrates that the proposed strategy is more accurate than theoretical, energy-based, and Taguchi models for predicting surface roughness. The second study also corroborates that hybrid incremental model plus simulated annealing is better than a Bayesian network and a multilayer perceptron for correctly predicting the surface roughness.

Suggested Citation

  • Gerardo Beruvides & Fernando Castaño & Rodolfo E. Haber & Ramón Quiza & Alberto Villalonga, 2017. "Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization," Complexity, Hindawi, vol. 2017, pages 1-11, December.
  • Handle: RePEc:hin:complx:7317254
    DOI: 10.1155/2017/7317254
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    References listed on IDEAS

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    1. Vladimir Modrak & Zuzana Soltysova, 2017. "Novel Complexity Indicator of Manufacturing Process Chains and Its Relations to Indirect Complexity Indicators," Complexity, Hindawi, vol. 2017, pages 1-15, June.
    2. PoTsang B. Huang, 2016. "An intelligent neural-fuzzy model for an in-process surface roughness monitoring system in end milling operations," Journal of Intelligent Manufacturing, Springer, vol. 27(3), pages 689-700, June.
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    Cited by:

    1. Cruz, Yarens J. & Villalonga, Alberto & Castaño, Fernando & Rivas, Marcelino & Haber, Rodolfo E., 2024. "Automated machine learning methodology for optimizing production processes in small and medium-sized enterprises," Operations Research Perspectives, Elsevier, vol. 12(C).

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