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Facilitating the Production of 3D-Printed Spare Parts in the Design of Plastic Parts: A Design Requirement Review

Author

Listed:
  • Alma van Oudheusden

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Jeremy Faludi

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Ruud Balkenende

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

Abstract

Using additive manufacturing for spare part production can ensure that spare parts are available for a long time. However, spare parts are currently not designed for additive manufacturing. This study aimed to find how the production of 3D-printed spare parts can be facilitated in the design of plastic parts. We used a literature review and illustrative case to find how the design requirements for standard injection moulded plastic parts relate to the manufacturing capabilities of additive manufacturing for spare parts. The design requirements were defined by assigning corresponding structural and material properties. These requirements were then used to construct and evaluate the capabilities of additive manufacturing compared to injection moulding. It was found that additive manufacturing is especially suitable for requirements like Accuracy, Heat resistance, and Chemical resistance. However, to fully enable 3D-printed spare parts, certain design challenges still need to be tackled. Designers should pay careful attention to the synergies and trade-offs between design requirements and the challenges that might arise from the combination of certain requirements. Also, designers should ensure products are easily reparable before considering 3D-printed spare parts. If we target these challenges in the design phase, we can facilitate 3D-printed spare parts that enable product repairability.

Suggested Citation

  • Alma van Oudheusden & Jeremy Faludi & Ruud Balkenende, 2024. "Facilitating the Production of 3D-Printed Spare Parts in the Design of Plastic Parts: A Design Requirement Review," Sustainability, MDPI, vol. 16(21), pages 1-32, October.
    • Handle: RePEc:gam:jsusta:v:16:y:2024:i:21:p:9203-:d:1505068
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    References listed on IDEAS

    as
    1. Walter R. Stahel, 2010. "The Performance Economy," Palgrave Macmillan Books, Palgrave Macmillan, edition 0, number 978-0-230-28884-3, October.
    2. Alma van Oudheusden & Julieta Bolaños Arriola & Jeremy Faludi & Bas Flipsen & Ruud Balkenende, 2023. "3D Printing for Repair: An Approach for Enhancing Repair," Sustainability, MDPI, vol. 15(6), pages 1-33, March.
    3. Walter R. Stahel, 2010. "Sustainability and the Performance Economy," Palgrave Macmillan Books, in: The Performance Economy, edition 0, chapter 4, pages 269-287, Palgrave Macmillan.
    4. Walter R. Stahel, 2010. "Sustainability and the Performance Economy," Palgrave Macmillan Books, in: The Performance Economy, edition 2, chapter 4, pages 269-287, Palgrave Macmillan.
    5. Walter R. Stahel, 2010. "The Performance Economy," Palgrave Macmillan Books, Palgrave Macmillan, edition 2, number 978-0-230-27490-7, October.
    6. Behfard, S. & van der Heijden, M.C. & Al Hanbali, A. & Zijm, W.H.M., 2015. "Last time buy and repair decisions for spare parts," European Journal of Operational Research, Elsevier, vol. 244(2), pages 498-510.
    7. Knofius, N. & van der Heijden, M.C. & Zijm, W.H.M., 2019. "Consolidating spare parts for asset maintenance with additive manufacturing," International Journal of Production Economics, Elsevier, vol. 208(C), pages 269-280.
    Full references (including those not matched with items on IDEAS)

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