IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i8p4730-d794344.html
   My bibliography  Save this article

Endplate Design and Topology Optimization of Fuel Cell Stack Clamped with Bolts

Author

Listed:
  • Zhiming Zhang

    (School of Automotive Studies, Tongji University, Shanghai 200070, China)

  • Jun Zhang

    (School of Automotive Studies, Tongji University, Shanghai 200070, China)

  • Tong Zhang

    (School of Automotive Studies, Tongji University, Shanghai 200070, China)

Abstract

The endplate plays an important role in the performance and durability of fuel cell stacks, and also to mass power density. Aiming at a lightweight endplate and uniform deflection of the endplate, the purpose of this study is to model the endplate including the supply, discharge ports and the distribution manifolds. The stress and displacement distribution of the endplate are also analyzed by numerical simulation. After that, the three optimized topologies aiming to minimize compliance, uniform stress distribution and two objectives coupling are discussed, and the intake endplate and blind endplate are individually reconstructed. The mass of optimized intake endplate is reduced by 35%, and the mass of optimized blind endplate is reduced by 46% for the goal of attaining a lightweight endplate, while maintaining the uniformity of the stress distribution of the first cell next to the endplate. Considering these factors, optimized endplates are obtained, which are valuable to fuel cell stack design.

Suggested Citation

  • Zhiming Zhang & Jun Zhang & Tong Zhang, 2022. "Endplate Design and Topology Optimization of Fuel Cell Stack Clamped with Bolts," Sustainability, MDPI, vol. 14(8), pages 1-13, April.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:8:p:4730-:d:794344
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/8/4730/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/14/8/4730/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Qiu, Diankai & Peng, Linfa & Yi, Peiyun & Lehnert, Werner & Lai, Xinmin, 2021. "Review on proton exchange membrane fuel cell stack assembly: Quality evaluation, assembly method, contact behavior and process design," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    2. Chen, Chen-Yu & Su, Sheng-Chun, 2018. "Effects of assembly torque on a proton exchange membrane fuel cell with stamped metallic bipolar plates," Energy, Elsevier, vol. 159(C), pages 440-447.
    3. Liu, Jiaran & Tan, Jinzhu & Yang, Weizhan & Li, Yang & Wang, Chao, 2021. "Better electrochemical performance of PEMFC under a novel pneumatic clamping mechanism," Energy, Elsevier, vol. 229(C).
    4. Yan, Xiaohui & Lin, Chen & Zheng, Zhifeng & Chen, Junren & Wei, Guanghua & Zhang, Junliang, 2020. "Effect of clamping pressure on liquid-cooled PEMFC stack performance considering inhomogeneous gas diffusion layer compression," Applied Energy, Elsevier, vol. 258(C).
    5. Olabi, A.G. & Wilberforce, Tabbi & Abdelkareem, Mohammad Ali, 2021. "Fuel cell application in the automotive industry and future perspective," Energy, Elsevier, vol. 214(C).
    6. Alizadeh, E. & Ghadimi, M. & Barzegari, M.M. & Momenifar, M. & Saadat, S.H.M., 2017. "Development of contact pressure distribution of PEM fuel cell's MEA using novel clamping mechanism," Energy, Elsevier, vol. 131(C), pages 92-97.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhiming Zhang & Sai Wu & Kunpeng Li & Jiaming Zhou & Caizhi Zhang & Guofeng Wang & Tong Zhang, 2022. "An Effective Force-Temperature-Humidity Coupled Modeling for PEMFC Performance Parameter Matching by Using CFD and FEA Co-Simulation," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    2. Zhiming Zhang & Hui Ren & Song Hu & Xinfeng Zhang & Tong Zhang & Jiaming Zhou & Shangfeng Jiang & Tao Yu & Bo Deng, 2022. "Arrangement of Belleville Springs on Endplates Combined with Optimal Cross-Sectional Shape in PEMFC Stack Using Equivalent Beam Modeling and FEA," Sustainability, MDPI, vol. 14(23), pages 1-13, November.
    3. Zhiming Zhang & Jun Zhang & Yapeng Shang & Tong Zhang, 2022. "Study on the Optimal Cross-Sectional Shapes of the PEMFC Endplates by Using a Moment of Inertia and 3D FEM Models," Sustainability, MDPI, vol. 14(19), pages 1-15, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhiming Zhang & Hui Ren & Song Hu & Xinfeng Zhang & Tong Zhang & Jiaming Zhou & Shangfeng Jiang & Tao Yu & Bo Deng, 2022. "Arrangement of Belleville Springs on Endplates Combined with Optimal Cross-Sectional Shape in PEMFC Stack Using Equivalent Beam Modeling and FEA," Sustainability, MDPI, vol. 14(23), pages 1-13, November.
    2. Zhiming Zhang & Jun Zhang & Liang Shi & Tong Zhang, 2022. "A Study of Contact Pressure with Thermo-Mechanical Coupled Action for a Full-Dimensional PEMFC Stack," Sustainability, MDPI, vol. 14(14), pages 1-16, July.
    3. Xing, Shuang & Zhao, Chen & Liu, Wei & Zou, Jiexin & Chen, Ming & Wang, Haijiang, 2021. "Effects of bolt torque and gasket geometric parameters on open-cathode polymer electrolyte fuel cells," Applied Energy, Elsevier, vol. 303(C).
    4. Guan, Dong & Pan, Biyu & Chen, Zhen & Li, Jing & Shen, Hui & Pang, Huan, 2023. "Quantitative modeling and bio-inspired optimization the clamping load on the bipolar plate in PEMFC," Energy, Elsevier, vol. 263(PD).
    5. Liu, Jiaran & Tan, Jinzhu & Yang, Weizhan & Li, Yang & Wang, Chao, 2021. "Better electrochemical performance of PEMFC under a novel pneumatic clamping mechanism," Energy, Elsevier, vol. 229(C).
    6. Zhiming Zhang & Jun Zhang & Yapeng Shang & Tong Zhang, 2022. "Study on the Optimal Cross-Sectional Shapes of the PEMFC Endplates by Using a Moment of Inertia and 3D FEM Models," Sustainability, MDPI, vol. 14(19), pages 1-15, October.
    7. Song, Ke & Wang, Yimin & Ding, Yuhang & Xu, Hongjie & Mueller-Welt, Philip & Stuermlinger, Tobias & Bause, Katharina & Ehrmann, Christopher & Weinmann, Hannes W. & Schaefer, Jens & Fleischer, Juergen , 2022. "Assembly techniques for proton exchange membrane fuel cell stack: A literature review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 153(C).
    8. Zhou, Jianhao & Liu, Jun & Xue, Yuan & Liao, Yuhui, 2022. "Total travel costs minimization strategy of a dual-stack fuel cell logistics truck enhanced with artificial potential field and deep reinforcement learning," Energy, Elsevier, vol. 239(PA).
    9. Hu, Bin & He, Guangjian & Chang, Fulu & Yang, Han & Cao, Xianwu & Yin, Xiaochun, 2022. "Low filler and highly conductive composite bipolar plates with synergistic segregated structure for enhanced proton exchange membrane fuel cell performance," Energy, Elsevier, vol. 251(C).
    10. Rezk, Hegazy & Olabi, A.G. & Ferahtia, Seydali & Sayed, Enas Taha, 2022. "Accurate parameter estimation methodology applied to model proton exchange membrane fuel cell," Energy, Elsevier, vol. 255(C).
    11. Barzegari, M.M. & Ghadimi, M. & Momenifar, M., 2020. "Investigation of contact pressure distribution on gas diffusion layer of fuel cell with pneumatic endplate," Applied Energy, Elsevier, vol. 263(C).
    12. Zhiming Zhang & Sai Wu & Kunpeng Li & Jiaming Zhou & Caizhi Zhang & Guofeng Wang & Tong Zhang, 2022. "An Effective Force-Temperature-Humidity Coupled Modeling for PEMFC Performance Parameter Matching by Using CFD and FEA Co-Simulation," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    13. Cha, Dowon & Yang, Wonseok & Kim, Yongchan, 2019. "Performance improvement of self-humidifying PEM fuel cells using water injection at various start-up conditions," Energy, Elsevier, vol. 183(C), pages 514-524.
    14. Zhang, Xiaoqing & Yang, Jiapei & Ma, Xiao & Zhuge, Weilin & Shuai, Shijin, 2022. "Modelling and analysis on effects of penetration of microporous layer into gas diffusion layer in PEM fuel cells: Focusing on mass transport," Energy, Elsevier, vol. 254(PA).
    15. Zheng Huang & Laisuo Su & Yunjie Yang & Linsong Gao & Xinyu Liu & Heng Huang & Yubai Li & Yongchen Song, 2023. "Three-Dimensional Simulation on the Effects of Different Parameters and Pt Loading on the Long-Term Performance of Proton Exchange Membrane Fuel Cells," Sustainability, MDPI, vol. 15(4), pages 1-22, February.
    16. Najmi, Aezid-Ul-Hassan & Anyanwu, Ikechukwu S. & Xie, Xu & Liu, Zhi & Jiao, Kui, 2021. "Experimental investigation and optimization of proton exchange membrane fuel cell using different flow fields," Energy, Elsevier, vol. 217(C).
    17. Ahmed M. Nassef & Ahmed Handam, 2022. "Parameter Estimation-Based Slime Mold Algorithm of Photocatalytic Methane Reforming Process for Hydrogen Production," Sustainability, MDPI, vol. 14(5), pages 1-12, March.
    18. K. Arunprasath & S. Bathrinath & R. K. A. Bhalaji & Koppiahraj Karuppiah & Anish Nair, 2023. "An integrated approach to modelling of barriers in implementation of cellular manufacturing systems in production industries," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 14(4), pages 1370-1378, August.
    19. Belessiotis, George V. & Kontos, Athanassios G., 2022. "Plasmonic silver (Ag)-based photocatalysts for H2 production and CO2 conversion: Review, analysis and perspectives," Renewable Energy, Elsevier, vol. 195(C), pages 497-515.
    20. Ahmed Mohmed Dafalla & Lin Wei & Bereket Tsegai Habte & Jian Guo & Fangming Jiang, 2022. "Membrane Electrode Assembly Degradation Modeling of Proton Exchange Membrane Fuel Cells: A Review," Energies, MDPI, vol. 15(23), pages 1-26, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:8:p:4730-:d:794344. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.