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An Integrated Energy Simulation Model of a Compressed Air System for Sustainable Manufacturing: A Time-Discretized Approach

Author

Listed:
  • Vansh Vyas

    (Department of Mechanical and Industrial Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
    LSU-Industrial Assessment Center, Louisiana State University, Baton Rouge, LA 70803, USA)

  • Hyun-woo Jeon

    (Department of Industrial & Management Systems Engineering, Kyung Hee University, Yongin-si 17104, Korea)

  • Chao Wang

    (LSU-Industrial Assessment Center, Louisiana State University, Baton Rouge, LA 70803, USA
    Bert S. Turner Department of Construction Management, Louisiana State University, Baton Rouge, LA 70803, USA)

Abstract

A compressed air system (CAS) is one of the most common and energy-consuming systems in manufacturing. To practice more economically and environmentally sustainable manufacturing, manufacturers need ways to reduce the energy costs and carbon footprint, resulting from a CAS in their production systems. While preliminary energy studies on a CAS and on machining processes are available separately, existing research studies rarely analyze energy costs using a tool that considers both a CAS and production systems. Therefore, in this study, we propose an energy simulation tool that combines a CAS and a production system to evaluate the effects of a CAS and production parameters on energy consumption and costs at a factory level. In particular, we develop a time-discretized algorithm for simulating a CAS to accurately consider the dynamics of CAS parameters such as pressure and flow rate. From 48 simulation case studies, we show that changes in a CAS such as proper HP sizing, a reduction in compressed air leaks, and a decrease in the discharge pressure can increase productivity and reduce energy costs by up to 11%. The simulation analysis from this study suggests a way to help manufacturers and researchers find more sustainable ways to achieve energy-efficient configurations for production systems including a CAS.

Suggested Citation

  • Vansh Vyas & Hyun-woo Jeon & Chao Wang, 2021. "An Integrated Energy Simulation Model of a Compressed Air System for Sustainable Manufacturing: A Time-Discretized Approach," Sustainability, MDPI, vol. 13(18), pages 1-28, September.
    • Handle: RePEc:gam:jsusta:v:13:y:2021:i:18:p:10340-:d:636652
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    References listed on IDEAS

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