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Experimental and Numerical Analyses on the Rotary Vane Expander Operating Conditions in a Micro Organic Rankine Cycle System

Author

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  • Piotr Kolasiński

    (Department of Thermodynamics, Theory of Machines and Thermal Systems, Faculty of Mechanical and Power Engineering, Wrocław University of Science and Technology, Wybrzeże Wyspiańskiego 27, Wrocław 50-370, Poland)

  • Przemysław Błasiak

    (Department of Thermodynamics, Theory of Machines and Thermal Systems, Faculty of Mechanical and Power Engineering, Wrocław University of Science and Technology, Wybrzeże Wyspiańskiego 27, Wrocław 50-370, Poland)

  • Józef Rak

    (Department of Thermodynamics, Theory of Machines and Thermal Systems, Faculty of Mechanical and Power Engineering, Wrocław University of Science and Technology, Wybrzeże Wyspiańskiego 27, Wrocław 50-370, Poland)

Abstract

Micro (0.5–10 kW) organic Rankine cycle (ORC) power systems are nowadays considered for domestic power generation. Selection of a suitable expander is one of the most important problems connected with the domestic ORC system design. Volumetric machines or micro-turbines can be adopted as an expander in domestic ORC systems. Scroll and screw expanders are a common choice and were successfully applied in different small- and micro-power applications. However, micro-turbines as well as scroll and screw expanders are mechanically complicated and expensive. An alternative are rotary-vane machines, which are simple and cheap compared to micro-turbines. This paper documents a study providing the experimental and numerical analyses on the rotary vane expander operating conditions in a micro-ORC system. A test-stand was designed and set up and a series of experiments was performed using the test-stand. Results of these experiments were further used as an input to numerical simulations of an expander operation. In order to simulate the expander operating conditions, a three-dimensional numerical model has been prepared. The analysis presented in this paper indicates that a properly designed multi-vane expander is a cheap and mechanically simple alternative to other expansion devices proposed for domestic ORC systems.

Suggested Citation

  • Piotr Kolasiński & Przemysław Błasiak & Józef Rak, 2016. "Experimental and Numerical Analyses on the Rotary Vane Expander Operating Conditions in a Micro Organic Rankine Cycle System," Energies, MDPI, vol. 9(8), pages 1-15, August.
  • Handle: RePEc:gam:jeners:v:9:y:2016:i:8:p:606-:d:75151
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    References listed on IDEAS

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    Cited by:

    1. Fatigati, Fabio & Di Bartolomeo, Marco & Cipollone, Roberto, 2020. "On the effects of leakages in Sliding Rotary Vane Expanders," Energy, Elsevier, vol. 192(C).
    2. Piotr Kolasiński, 2020. "Domestic Organic Rankine Cycle-Based Cogeneration Systems as a Way to Reduce Dust Emissions in Municipal Heating," Energies, MDPI, vol. 13(15), pages 1-22, August.
    3. Sindhu Preetham Burugupally & Leland Weiss, 2018. "Power Generation via Small Length Scale Thermo-Mechanical Systems: Current Status and Challenges, a Review," Energies, MDPI, vol. 11(9), pages 1-22, August.
    4. Józef Rak & Przemysław Błasiak & Piotr Kolasiński, 2018. "Influence of the Applied Working Fluid and the Arrangement of the Steering Edges on Multi-Vane Expander Performance in Micro ORC System," Energies, MDPI, vol. 11(4), pages 1-16, April.
    5. Piotr Kolasiński, 2019. "Application of the Multi-Vane Expanders in ORC Systems—A Review on the Experimental and Modeling Research Activities," Energies, MDPI, vol. 12(15), pages 1-26, August.
    6. Nicola Casari & Ettore Fadiga & Michele Pinelli & Saverio Randi & Alessio Suman, 2019. "Pressure Pulsation and Cavitation Phenomena in a Micro-ORC System," Energies, MDPI, vol. 12(11), pages 1-18, June.
    7. Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).
    8. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    9. Piotr Kolasiński, 2020. "The Method of the Working Fluid Selection for Organic Rankine Cycle (ORC) Systems Employing Volumetric Expanders," Energies, MDPI, vol. 13(3), pages 1-28, January.
    10. Amin Mahmoudzadeh Andwari & Apostolos Pesyridis & Vahid Esfahanian & Ali Salavati-Zadeh & Alireza Hajialimohammadi, 2019. "Modelling and Evaluation of Waste Heat Recovery Systems in the Case of a Heavy-Duty Diesel Engine," Energies, MDPI, vol. 12(7), pages 1-26, April.
    11. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    12. Vodicka, Vaclav & Novotny, Vaclav & Zeleny, Zbynek & Mascuch, Jakub & Kolovratnik, Michal, 2019. "Theoretical and experimental investigations on the radial and axial leakages within a rotary vane expander," Energy, Elsevier, vol. 189(C).
    13. Wenzhi Gao & Wangbo He & Lifeng Wei & Guanghua Li & Ziqi Liu, 2016. "Experimental and Potential Analysis of a Single-Valve Expander for Waste Heat Recovery of a Gasoline Engine," Energies, MDPI, vol. 9(12), pages 1-15, November.
    14. Przemysław Błasiak & Piotr Kolasiński & Sindu Daniarta, 2023. "Numerical Analysis of Heat Transfer within a Rotary Multi-Vane Expander," Energies, MDPI, vol. 16(6), pages 1-32, March.
    15. Daniarta, S. & Sowa, D. & Błasiak, P. & Imre, A.R. & Kolasiński, P., 2024. "Techno-economic survey of enhancing Power-to-Methane efficiency via waste heat recovery from electrolysis and biomethanation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 194(C).
    16. Michalina Kurkus-Gruszecka & Piotr Krawczyk, 2019. "Comparison of Two Single Stage Low-Pressure Rotary Lobe Expander Geometries in Terms of Operation," Energies, MDPI, vol. 12(23), pages 1-13, November.

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