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Introducing Textiles as Material of Construction of Ethanol Bioreactors

Author

Listed:
  • Osagie A. Osadolor

    (Swedish Centre for Resource Recovery, University of Borås, SE 501-90, Borås, Sweden)

  • Patrik R. Lennartsson

    (Swedish Centre for Resource Recovery, University of Borås, SE 501-90, Borås, Sweden)

  • Mohammad J. Taherzadeh

    (Swedish Centre for Resource Recovery, University of Borås, SE 501-90, Borås, Sweden)

Abstract

The conventional materials for constructing bioreactors for ethanol production are stainless and cladded carbon steel because of the corrosive behaviour of the fermenting media. As an alternative and cheaper material of construction, a novel textile bioreactor was developed and examined. The textile, coated with several layers to withstand the pressure, resist the chemicals inside the reactor and to be gas-proof was welded to form a 30 L lab reactor. The reactor had excellent performance for fermentative production of bioethanol from sugar using baker’s yeast. Experiments with temperature and mixing as process parameters were performed. No bacterial contamination was observed. Bioethanol was produced for all conditions considered with the optimum fermentation time of 15 h and ethanol yield of 0.48 g/g sucrose. The need for mixing and temperature control can be eliminated. Using a textile bioreactor at room temperature of 22 °C without mixing required 2.5 times longer retention time to produce bioethanol than at 30 °C with mixing. This will reduce the fermentation investment cost by 26% for an ethanol plant with capacity of 100,000 m 3 ethanol/y. Also, replacing one 1300 m 3 stainless steel reactor with 1300 m 3 of the textile bioreactor in this plant will reduce the fermentation investment cost by 19%.

Suggested Citation

  • Osagie A. Osadolor & Patrik R. Lennartsson & Mohammad J. Taherzadeh, 2014. "Introducing Textiles as Material of Construction of Ethanol Bioreactors," Energies, MDPI, vol. 7(11), pages 1-13, November.
  • Handle: RePEc:gam:jeners:v:7:y:2014:i:11:p:7555-7567:d:42459
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    References listed on IDEAS

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    1. Palacios-Bereche, Reynaldo & Ensinas, Adriano & Modesto, Marcelo & Nebra, Silvia A., 2014. "New alternatives for the fermentation process in the ethanol production from sugarcane: Extractive and low temperature fermentation," Energy, Elsevier, vol. 70(C), pages 595-604.
    2. Sarkar, Nibedita & Ghosh, Sumanta Kumar & Bannerjee, Satarupa & Aikat, Kaustav, 2012. "Bioethanol production from agricultural wastes: An overview," Renewable Energy, Elsevier, vol. 37(1), pages 19-27.
    3. Balat, Mustafa & Balat, Havva, 2009. "Recent trends in global production and utilization of bio-ethanol fuel," Applied Energy, Elsevier, vol. 86(11), pages 2273-2282, November.
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    Cited by:

    1. Botshekan, Maryam & Moheb, Ahmad & Vatankhah, Fatemeh & Karimi, Keikhosro & Shafiei, Marzieh, 2022. "Energy saving alternatives for renewable ethanol production with the focus on separation/purification units: A techno-economic analysis," Energy, Elsevier, vol. 239(PE).
    2. Eduard Gabriel Ceptureanu & Sebastian Ion Ceptureanu & Razvan Bologa & Ramona Bologa, 2018. "Impact of Competitive Capabilities on Sustainable Manufacturing Applications in Romanian SMEs from the Textile Industry," Sustainability, MDPI, vol. 10(4), pages 1-16, March.
    3. Mostafa Jabbari & Osagie A. Osadolor & Ramkumar B. Nair & Mohammad J. Taherzadeh, 2017. "All-Polyamide Composite Coated-Fabric as an Alternative Material of Construction for Textile-Bioreactors (TBRs)," Energies, MDPI, vol. 10(11), pages 1-14, November.

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