IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i9p3838-d1136688.html
   My bibliography  Save this article

A Low-Density Polyethylene-Reinforced Ternary Phase-Change Composite with High Thermal Conductivity for Battery Thermal Management

Author

Listed:
  • Yueliang Yu

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
    These authors contributed equally to this work.)

  • Hongmei Qin

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
    These authors contributed equally to this work.)

  • Shusen Ran

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China)

  • Jinhui Song

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China)

  • Wenlai Xia

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China)

  • Shan Wang

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
    Hubei Engineering Research Center for Green Precision Material Forming, Wuhan 430070, China)

  • Chuanxi Xiong

    (School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
    Hubei Engineering Research Center for Green Precision Material Forming, Wuhan 430070, China)

Abstract

Paraffin phase change materials (PCMs) exhibit great potential in battery thermal management (BTM); nevertheless, their application has been hampered by the handicap of low thermal conductivity, leakage, and volume expansion during phase transition. In this work, ternary composite PCMs formed of paraffin, expanded graphite (EG), and low-density polyethylene (LDPE) were developed for application in BTM. The structure and properties of the composite PCMs were characterized via X-ray diffraction, scanning electron microscopy, differential scanning calorimetry, and thermal constant analysis. The result shows that EG can form a large-size graphite frame as heat conduction paths to improve the thermal conductivity of the composite PCM, and LDPE can form an interpenetrating network within the composite PCM to resist the internal stress of paraffin expansion and prevent deformation. The latent heat and thermal conductivity of the composite PCMs loaded with 10 wt% EG and 4 wt% LDPE can reach 172.06 J/g and 3.85 Wm −1 K −1 with a relatively low leakage ratio of 6.2 wt%. Remarkably, the composite PCMs could reduce the temperature rise of the battery by 55.1%. In brief, this work provides a feasible route to develop high-performance PCMs for BTM.

Suggested Citation

  • Yueliang Yu & Hongmei Qin & Shusen Ran & Jinhui Song & Wenlai Xia & Shan Wang & Chuanxi Xiong, 2023. "A Low-Density Polyethylene-Reinforced Ternary Phase-Change Composite with High Thermal Conductivity for Battery Thermal Management," Energies, MDPI, vol. 16(9), pages 1-13, April.
  • Handle: RePEc:gam:jeners:v:16:y:2023:i:9:p:3838-:d:1136688
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/9/3838/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/16/9/3838/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Ling, Ziye & Chen, Jiajie & Fang, Xiaoming & Zhang, Zhengguo & Xu, Tao & Gao, Xuenong & Wang, Shuangfeng, 2014. "Experimental and numerical investigation of the application of phase change materials in a simulative power batteries thermal management system," Applied Energy, Elsevier, vol. 121(C), pages 104-113.
    2. Li, Min & Mu, Boyuan, 2019. "Effect of different dimensional carbon materials on the properties and application of phase change materials: A review," Applied Energy, Elsevier, vol. 242(C), pages 695-715.
    3. Lv, Youfu & Yang, Xiaoqing & Li, Xinxi & Zhang, Guoqing & Wang, Ziyuan & Yang, Chengzhao, 2016. "Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins," Applied Energy, Elsevier, vol. 178(C), pages 376-382.
    4. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    5. Lu, Bohui & Zhang, Yongxue & Sun, Dong & Jing, Xiaolei, 2021. "Experimental investigation on thermal properties of paraffin/expanded graphite composite material for low temperature thermal energy storage," Renewable Energy, Elsevier, vol. 178(C), pages 669-678.
    6. Wei, Zhongbao & Zhao, Jiyun & Xiong, Binyu, 2014. "Dynamic electro-thermal modeling of all-vanadium redox flow battery with forced cooling strategies," Applied Energy, Elsevier, vol. 135(C), pages 1-10.
    7. Ibrahim, Amier & Jiang, Fangming, 2021. "The electric vehicle energy management: An overview of the energy system and related modeling and simulation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).
    8. Wu, Minqiang & Li, Tingxian & He, Qifan & Du, Ruxue & Wang, Ruzhu, 2022. "Thermally conductive and form-stable phase change composite for building thermal management," Energy, Elsevier, vol. 239(PA).
    9. Zhang, Hongyun & Wang, Lingling & Xi, Shaobo & Xie, Huaqing & Yu, Wei, 2021. "3D porous copper foam-based shape-stabilized composite phase change materials for high photothermal conversion, thermal conductivity and storage," Renewable Energy, Elsevier, vol. 175(C), pages 307-317.
    10. Umair, Malik Muhammad & Zhang, Yuang & Iqbal, Kashif & Zhang, Shufen & Tang, Bingtao, 2019. "Novel strategies and supporting materials applied to shape-stabilize organic phase change materials for thermal energy storage–A review," Applied Energy, Elsevier, vol. 235(C), pages 846-873.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Zhang, Pengfei & Wang, Yilin & Qiu, Yu & Yan, Hongjie & Wang, Zhaolong & Li, Qing, 2024. "Novel composite phase change materials supported by oriented carbon fibers for solar thermal energy conversion and storage," Applied Energy, Elsevier, vol. 358(C).
    3. Huo, Ying-Jie & Yan, Ting & Wu, Shao-Fei & Kuai, Zi-Han & Pan, Wei-Guo, 2024. "Preparation and thermal properties of palmitic acid/copper foam phase change materials," Energy, Elsevier, vol. 293(C).
    4. Rostami, Sara & Afrand, Masoud & Shahsavar, Amin & Sheikholeslami, M. & Kalbasi, Rasool & Aghakhani, Saeed & Shadloo, Mostafa Safdari & Oztop, Hakan F., 2020. "A review of melting and freezing processes of PCM/nano-PCM and their application in energy storage," Energy, Elsevier, vol. 211(C).
    5. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    6. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    7. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    8. Kang, Zhuang & Peng, Qingguo & Yin, Ruixue & Yao, Zhengmin & Song, Yangyang & He, Biao, 2024. "Investigation of multifactorial effects on the thermal performance of battery pack inserted with multi-layer phase change materials," Energy, Elsevier, vol. 290(C).
    9. Kumar, Rishav & Panigrahi, Pradipta Kumar, 2024. "A hybrid battery thermal management system using ionic wind and phase change material," Applied Energy, Elsevier, vol. 359(C).
    10. Yang, Haiyue & Wang, Siyuan & Wang, Xin & Chao, Weixiang & Wang, Nan & Ding, Xiaolun & Liu, Feng & Yu, Qianqian & Yang, Tinghan & Yang, Zhaolin & Li, Jian & Wang, Chengyu & Li, Guoliang, 2020. "Wood-based composite phase change materials with self-cleaning superhydrophobic surface for thermal energy storage," Applied Energy, Elsevier, vol. 261(C).
    11. Lv, Youfu & Yang, Xiaoqing & Li, Xinxi & Zhang, Guoqing & Wang, Ziyuan & Yang, Chengzhao, 2016. "Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins," Applied Energy, Elsevier, vol. 178(C), pages 376-382.
    12. Chinnasamy, Veerakumar & Heo, Jaehyeok & Jung, Sungyong & Lee, Hoseong & Cho, Honghyun, 2023. "Shape stabilized phase change materials based on different support structures for thermal energy storage applications–A review," Energy, Elsevier, vol. 262(PB).
    13. Wu, Tingting & Hu, Yanxin & Rong, Huiqiang & Wang, Changhong, 2021. "SEBS-based composite phase change material with thermal shape memory for thermal management applications," Energy, Elsevier, vol. 221(C).
    14. Hamidi, E. & Ganesan, P.B. & Sharma, R.K. & Yong, K.W., 2023. "Computational study of heat transfer enhancement using porous foams with phase change materials: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    15. Luo, Jie & Gu, Heng & Wang, Shuo & Wang, Hao & Zou, Deqiu, 2022. "A coupled power battery cooling system based on phase change material and its influencing factors," Applied Energy, Elsevier, vol. 326(C).
    16. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    17. Kahwaji, Samer & Johnson, Michel B. & Kheirabadi, Ali C. & Groulx, Dominic & White, Mary Anne, 2018. "A comprehensive study of properties of paraffin phase change materials for solar thermal energy storage and thermal management applications," Energy, Elsevier, vol. 162(C), pages 1169-1182.
    18. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    19. Wang, Yujie & Zhang, Xingchen & Chen, Zonghai, 2022. "Low temperature preheating techniques for Lithium-ion batteries: Recent advances and future challenges," Applied Energy, Elsevier, vol. 313(C).
    20. Yu, Chengbin & Park, Juhyuk & Ryoun Youn, Jae & Seok Song, Young, 2022. "Integration of form-stable phase change material into pyroelectric energy harvesting system," Applied Energy, Elsevier, vol. 307(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:9:p:3838-:d:1136688. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.