IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i4p1930-d1069310.html
   My bibliography  Save this article

Increasing Energy Efficiency Based on the Kaizen Approach

Author

Listed:
  • Armenia Androniceanu

    (Administration and Public Management Department, Faculty of Administration and Public Management, Bucharest University of Economic Studies, 010374 Bucharest, Romania)

  • Ioana-Catalina Enache

    (Department of Engineering Graphics and Industrial Design, Faculty of Aerospace Engineering, University Politehnica of Bucharest, 060042 Bucharest, Romania)

  • Elena-Narcisa Valter

    (Department of Engineering Graphics and Industrial Design, Faculty of Aerospace Engineering, University Politehnica of Bucharest, 060042 Bucharest, Romania)

  • Florin-Felix Raduica

    (Department of Engineering Graphics and Industrial Design, Faculty of Aerospace Engineering, University Politehnica of Bucharest, 060042 Bucharest, Romania)

Abstract

The energy crisis, an increasing concern of the industrial sector, is characterized by increased energy costs and low energy availability. As part of an effort to increase energy efficiency, the present study assessed the impact of applying lean tools on the energy consumption of a manufacturing organization. Using the Kaizen approach, the organization’s processes were analyzed to identify the main vulnerabilities and make the required changes to increase consumption performance. Several technical improvements were performed to reach increased energy efficiency. Results showed an energy efficiency increase; consumption was reduced by up to 7.5% in the production line, 3.5% in the extruder stage, and up to 20% for the injection stage of the manufacturing process. The results suggest that the organization’s energy reduction targets have been achieved. Standardization of procedures was useful in the development of Kaizen projects which could be applied with certain limitations. The implications of these results for understanding energy consumption reduction are discussed.

Suggested Citation

  • Armenia Androniceanu & Ioana-Catalina Enache & Elena-Narcisa Valter & Florin-Felix Raduica, 2023. "Increasing Energy Efficiency Based on the Kaizen Approach," Energies, MDPI, vol. 16(4), pages 1-24, February.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:4:p:1930-:d:1069310
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/4/1930/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/4/1930/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Xiao, Qinge & Li, Congbo & Tang, Ying & Li, Lingling & Li, Li, 2019. "A knowledge-driven method of adaptively optimizing process parameters for energy efficient turning," Energy, Elsevier, vol. 166(C), pages 142-156.
    2. Armenia Androniceanu & Oana Matilda Sabie, 2022. "Overview of Green Energy as a Real Strategic Option for Sustainable Development," Energies, MDPI, vol. 15(22), pages 1-35, November.
    3. Olga Orynycz & Karol Tucki & Miron Prystasz, 2020. "Implementation of Lean Management as a Tool for Decrease of Energy Consumption and CO 2 Emissions in the Fast Food Restaurant," Energies, MDPI, vol. 13(5), pages 1-26, March.
    4. Piotr F. Borowski, 2021. "Digitization, Digital Twins, Blockchain, and Industry 4.0 as Elements of Management Process in Enterprises in the Energy Sector," Energies, MDPI, vol. 14(7), pages 1-20, March.
    5. Cagno, Enrico & Accordini, Davide & Trianni, Andrea & Katic, Mile & Ferrari, Nicolò & Gambaro, Federico, 2022. "Understanding the impacts of energy efficiency measures on a Company’s operational performance: A new framework," Applied Energy, Elsevier, vol. 328(C).
    6. Kalantzis, Fotios & Niczyporuk, Hanna, 2022. "Labour productivity improvements from energy efficiency investments: The experience of European firms," Energy, Elsevier, vol. 252(C).
    7. Abdulmalek, Fawaz A. & Rajgopal, Jayant, 2007. "Analyzing the benefits of lean manufacturing and value stream mapping via simulation: A process sector case study," International Journal of Production Economics, Elsevier, vol. 107(1), pages 223-236, May.
    8. Ren, Xiaohang & liu, Ziqing & Jin, Chenglu & Lin, Ruya, 2023. "Oil price uncertainty and enterprise total factor productivity: Evidence from China," International Review of Economics & Finance, Elsevier, vol. 83(C), pages 201-218.
    9. Paul Waide & Conrad U. Brunner, 2011. "Energy-Efficiency Policy Opportunities for Electric Motor-Driven Systems," IEA Energy Papers 2011/7, OECD Publishing.
    10. Gorus, Muhammed Sehid & Karagol, Erdal Tanas, 2022. "Reactions of energy intensity, energy efficiency, and activity indexes to income and energy price changes: The panel data evidence from OECD countries," Energy, Elsevier, vol. 254(PA).
    11. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & He, Jianfei & Yuan, Yuxing & Yan, Tianyi & Du, Tao, 2021. "A novel evaluation method for energy efficiency of process industry — A case study of typical iron and steel manufacturing process," Energy, Elsevier, vol. 233(C).
    12. Keating, Elizabeth & Oliva, Rogelio & Repenning, Nelson & Rockart, Scott & Sterman, John, 1999. "Overcoming the improvement paradox," European Management Journal, Elsevier, vol. 17(2), pages 120-134, April.
    13. Artvin-Darien Gonzalez-Abreu & Roque-Alfredo Osornio-Rios & Arturo-Yosimar Jaen-Cuellar & Miguel Delgado-Prieto & Jose-Alfonso Antonino-Daviu & Athanasios Karlis, 2022. "Advances in Power Quality Analysis Techniques for Electrical Machines and Drives: A Review," Energies, MDPI, vol. 15(5), pages 1-26, March.
    14. Saidur, R., 2010. "A review on electrical motors energy use and energy savings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(3), pages 877-898, April.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Kalie Miera & Alex Botts & Paul Lemar & Dipti Kamath & Thomas Wenning, 2024. "Unlocking Manufacturing Sustainability: Energy Efficiency Opportunities through the US Department of Energy’s Better Plants Program Energy Treasure Hunts (2023–2024)," Sustainability, MDPI, vol. 16(18), pages 1-18, September.
    2. Armenia Androniceanu & Irina Georgescu & Ionuț Nica & Nora Chiriță, 2023. "A Comprehensive Analysis of Renewable Energy Based on Integrating Economic Cybernetics and the Autoregressive Distributed Lag Model—The Case of Romania," Energies, MDPI, vol. 16(16), pages 1-28, August.
    3. Jianhua Liu & Yingying Zhang & Lingyu Pu & Liangchao Huang & Huiyang Wang & Muddassar Sarfraz, 2023. "Research on the Impact of Energy Efficiency on Green Development: A Case Study of the Yellow River Basin in China," Energies, MDPI, vol. 16(9), pages 1-19, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sauer, Ildo L. & Tatizawa, Hédio & Salotti, Francisco A.M. & Mercedes, Sonia S., 2015. "A comparative assessment of Brazilian electric motors performance with minimum efficiency standards," Renewable and Sustainable Energy Reviews, Elsevier, vol. 41(C), pages 308-318.
    2. Sousa Santos, Vladimir & Cabello Eras, Juan J. & Cabello Ulloa, Mario J., 2024. "Evaluation of the energy saving potential in electric motors applying a load-based voltage control method," Energy, Elsevier, vol. 303(C).
    3. Paramonova, Svetlana & Nehler, Therese & Thollander, Patrik, 2021. "Technological change or process innovation – An empirical study of implemented energy efficiency measures from a Swedish industrial voluntary agreements program," Energy Policy, Elsevier, vol. 156(C).
    4. Gang Lei & Jianguo Zhu & Youguang Guo & Chengcheng Liu & Bo Ma, 2017. "A Review of Design Optimization Methods for Electrical Machines," Energies, MDPI, vol. 10(12), pages 1-31, November.
    5. Hosain, Md Lokman & Bel Fdhila, Rebei & Rönnberg, Kristian, 2017. "Taylor-Couette flow and transient heat transfer inside the annulus air-gap of rotating electrical machines," Applied Energy, Elsevier, vol. 207(C), pages 624-633.
    6. Danilo Ferreira de Souza & Francisco Antônio Marino Salotti & Ildo Luís Sauer & Hédio Tatizawa & Aníbal Traça de Almeida & Arnaldo Gakiya Kanashiro, 2022. "A Performance Evaluation of Three-Phase Induction Electric Motors between 1945 and 2020," Energies, MDPI, vol. 15(6), pages 1-31, March.
    7. Zuberi, M. Jibran S. & Tijdink, Anton & Patel, Martin K., 2017. "Techno-economic analysis of energy efficiency improvement in electric motor driven systems in Swiss industry," Applied Energy, Elsevier, vol. 205(C), pages 85-104.
    8. Accordini, D. & Cagno, E. & Trianni, A., 2021. "Identification and characterization of decision-making factors over industrial energy efficiency measures in electric motor systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 149(C).
    9. Burgos Payán, Manuel & Roldan Fernandez, Juan Manuel & Maza Ortega, Jose Maria & Riquelme Santos, Jesus Manuel, 2019. "Techno-economic optimal power rating of induction motors," Applied Energy, Elsevier, vol. 240(C), pages 1031-1048.
    10. Alberto Gudiño-Ochoa & Jaime Jalomo-Cuevas & Jesús Ezequiel Molinar-Solís & Raquel Ochoa-Ornelas, 2023. "Analysis of Interharmonics Generation in Induction Motors Driven by Variable Frequency Drives and AC Choppers," Energies, MDPI, vol. 16(14), pages 1-26, July.
    11. Gómez, Julio R. & Sousa, Vladimir & Cabello Eras, Juan J. & Sagastume Gutiérrez, Alexis & Viego, Percy R. & Quispe, Enrique C. & de León, Gabriel, 2022. "Assessment criteria of the feasibility of replacement standard efficiency electric motors with high-efficiency motors," Energy, Elsevier, vol. 239(PA).
    12. Bortoni, Edson C. & Magalhães, Leonardo P. & Nogueira, Luiz A.H. & Bajay, Sérgio V. & Cassula, Agnelo M., 2020. "An assessment of energy efficient motors application by scenarios evaluation," Energy Policy, Elsevier, vol. 140(C).
    13. Agnieszka Kuś & Dorota Grego-Planer, 2021. "A Model of Innovation Activity in Small Enterprises in the Context of Selected Financial Factors: The Example of the Renewable Energy Sector," Energies, MDPI, vol. 14(10), pages 1-17, May.
    14. Long Xue & Qianyu Zhang & Xuemang Zhang & Chengyu Li, 2022. "Can Digital Transformation Promote Green Technology Innovation?," Sustainability, MDPI, vol. 14(12), pages 1-20, June.
    15. Primitivo Díaz & Marco Pérez-Cisneros & Erik Cuevas & Omar Avalos & Jorge Gálvez & Salvador Hinojosa & Daniel Zaldivar, 2018. "An Improved Crow Search Algorithm Applied to Energy Problems," Energies, MDPI, vol. 11(3), pages 1-22, March.
    16. Yu, Chenyang & Tan, Yuanfang & Zhou, Yu & Zang, Chuanxiang & Tu, Chenglin, 2022. "Can functional urban specialization improve industrial energy efficiency? Empirical evidence from China," Energy, Elsevier, vol. 261(PA).
    17. Fernández Oro, J.M. & Barrio Perotti, R. & Galdo Vega, M. & González, J., 2023. "Effect of the radial gap size on the deterministic flow in a centrifugal pump due to impeller-tongue interactions," Energy, Elsevier, vol. 278(PA).
    18. Jun Liu & Yu Qian & Huihong Chang & Jeffrey Yi-Lin Forrest, 2022. "The Impact of Technology Innovation on Enterprise Capacity Utilization—Evidence from China’s Yangtze River Economic Belt," Sustainability, MDPI, vol. 14(18), pages 1-17, September.
    19. Yoon, Hae-Sung & Kim, Eun-Seob & Kim, Min-Soo & Lee, Jang-Yeob & Lee, Gyu-Bong & Ahn, Sung-Hoon, 2015. "Towards greener machine tools – A review on energy saving strategies and technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 870-891.
    20. Louback, Eduardo & Biswas, Atriya & Machado, Fabricio & Emadi, Ali, 2024. "A review of the design process of energy management systems for dual-motor battery electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 193(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:4:p:1930-:d:1069310. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.