IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i9p3241-d804749.html
   My bibliography  Save this article

Evaporated Alkali Carbonate Effect on an Aluminum Diffusion Coated 253MA Vessel after 4000 h Discontinuous Operation—Lessons Learned

Author

Listed:
  • Esraa Hamdy

    (Division of Energy and Materials, Department of Chemistry and Chemical Engineering, Chalmers University of Technology, 412 96 Gothenburg, Sweden)

  • Angelina Wagné

    (Division of Energy and Materials, Department of Chemistry and Chemical Engineering, Chalmers University of Technology, 412 96 Gothenburg, Sweden)

  • Christine Geers

    (Division of Energy and Materials, Department of Chemistry and Chemical Engineering, Chalmers University of Technology, 412 96 Gothenburg, Sweden)

Abstract

A vessel of a laboratory setup for hosting molten alkali carbonate immersion experiments was recently decommissioned after about 4000 h discontinuous operation at 800 °C. In this article, we want to describe the long-term damage of the vessel caused by evaporated alkali carbonate species in a carbon dioxide gas environment. The vessel is made of alloy 253MA and coated by an aluminum powder pack diffusion process. The degree of material loss and internal degradation did not correlate with the temperature profile across the vessel but rather with the vicinity to the gas and salt evaporation source. One millimeter of the vessel’s initial 5 mm wall thickness was completely consumed at the strongest attacked location plus another 800 µm of internal attack beneath the metal–oxide interface.

Suggested Citation

  • Esraa Hamdy & Angelina Wagné & Christine Geers, 2022. "Evaporated Alkali Carbonate Effect on an Aluminum Diffusion Coated 253MA Vessel after 4000 h Discontinuous Operation—Lessons Learned," Energies, MDPI, vol. 15(9), pages 1-14, April.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:9:p:3241-:d:804749
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/9/3241/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/9/3241/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Walczak, Magdalena & Pineda, Fabiola & Fernández, Ángel G. & Mata-Torres, Carlos & Escobar, Rodrigo A., 2018. "Materials corrosion for thermal energy storage systems in concentrated solar power plants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 86(C), pages 22-44.
    2. Vignarooban, K. & Xu, Xinhai & Arvay, A. & Hsu, K. & Kannan, A.M., 2015. "Heat transfer fluids for concentrating solar power systems – A review," Applied Energy, Elsevier, vol. 146(C), pages 383-396.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Adrián Caraballo & Santos Galán-Casado & Ángel Caballero & Sara Serena, 2021. "Molten Salts for Sensible Thermal Energy Storage: A Review and an Energy Performance Analysis," Energies, MDPI, vol. 14(4), pages 1-15, February.
    2. Mena, R. & Escobar, R. & Lorca, Á. & Negrete-Pincetic, M. & Olivares, D., 2019. "The impact of concentrated solar power in electric power systems: A Chilean case study," Applied Energy, Elsevier, vol. 235(C), pages 258-283.
    3. Kondaiah, P. & Pitchumani, R., 2023. "Progress and opportunities in corrosion mitigation in heat transfer fluids for next-generation concentrating solar power," Renewable Energy, Elsevier, vol. 205(C), pages 956-991.
    4. Kondaiah, P. & Pitchumani, R., 2022. "Novel textured surfaces for superior corrosion mitigation in molten carbonate salts for concentrating solar power," Renewable and Sustainable Energy Reviews, Elsevier, vol. 170(C).
    5. Kondaiah, P. & Pitchumani, R., 2024. "Electrodeposited nickel coatings for exceptional corrosion mitigation in industrial grade molten chloride salts for concentrating solar power," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    6. Zhang, Shengchun & Wang, Zhifeng & Wu, Zhiyong & Bai, Fengwu & Huang, Pingrui, 2019. "Numerical investigation of the heat transport in a very loose packed granular bed air receiver with a non-uniform energy flux distribution," Renewable Energy, Elsevier, vol. 138(C), pages 987-998.
    7. Bell, S. & Steinberg, T. & Will, G., 2019. "Corrosion mechanisms in molten salt thermal energy storage for concentrating solar power," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    8. Sadeghi, Shayan & Ghandehariun, Samane, 2022. "A standalone solar thermochemical water splitting hydrogen plant with high-temperature molten salt: Thermodynamic and economic analyses and multi-objective optimization," Energy, Elsevier, vol. 240(C).
    9. Delise, T. & Tizzoni, A.C. & Menale, C. & Telling, M.T.F. & Bubbico, R. & Crescenzi, T. & Corsaro, N. & Sau, S. & Licoccia, S., 2020. "Technical and economic analysis of a CSP plant presenting a low freezing ternary mixture as storage and transfer fluid," Applied Energy, Elsevier, vol. 265(C).
    10. Zhao, Yawen & Hong, Hui & Jin, Hongguang, 2017. "Optimization of the solar field size for the solar–coal hybrid system," Applied Energy, Elsevier, vol. 185(P2), pages 1162-1172.
    11. Bravo, Ruben & Ortiz, Carlos & Chacartegui, Ricardo & Friedrich, Daniel, 2021. "Multi-objective optimisation and guidelines for the design of dispatchable hybrid solar power plants with thermochemical energy storage," Applied Energy, Elsevier, vol. 282(PB).
    12. Mostafavi Tehrani, S. Saeed & Shoraka, Yashar & Nithyanandam, Karthik & Taylor, Robert A., 2019. "Shell-and-tube or packed bed thermal energy storage systems integrated with a concentrated solar power: A techno-economic comparison of sensible and latent heat systems," Applied Energy, Elsevier, vol. 238(C), pages 887-910.
    13. Michał Jurczyk & Tomasz Spietz & Agata Czardybon & Szymon Dobras & Karina Ignasiak & Łukasz Bartela & Wojciech Uchman & Jakub Ochmann, 2024. "Review of Thermal Energy Storage Materials for Application in Large-Scale Integrated Energy Systems—Methodology for Matching Heat Storage Solutions for Given Applications," Energies, MDPI, vol. 17(14), pages 1-28, July.
    14. Feng, Penghui & Wu, Zhen & Zhang, Yang & Yang, Fusheng & Wang, Yuqi & Zhang, Zaoxiao, 2018. "Multi-level configuration and optimization of a thermal energy storage system using a metal hydride pair," Applied Energy, Elsevier, vol. 217(C), pages 25-36.
    15. Yang, S. & Sensoy, T.S. & Ordonez, J.C., 2018. "Dynamic 3D volume element model of a parabolic trough solar collector for simulation and optimization," Applied Energy, Elsevier, vol. 217(C), pages 509-526.
    16. Le Quyen Luu & Maurizio Cellura & Sonia Longo & Francesco Guarino, 2024. "A Comparison of the Life-Cycle Impacts of the Concentrating Solar Power with the Product Environmental Footprint and ReCiPe Methods," Energies, MDPI, vol. 17(17), pages 1-19, September.
    17. Manzolini, Giampaolo & Lucca, Gaia & Binotti, Marco & Lozza, Giovanni, 2021. "A two-step procedure for the selection of innovative high temperature heat transfer fluids in solar tower power plants," Renewable Energy, Elsevier, vol. 177(C), pages 807-822.
    18. Saranprabhu, M.K. & Rajan, K.S., 2019. "Magnesium oxide nanoparticles dispersed solar salt with improved solid phase thermal conductivity and specific heat for latent heat thermal energy storage," Renewable Energy, Elsevier, vol. 141(C), pages 451-459.
    19. Peiró, Gerard & Prieto, Cristina & Gasia, Jaume & Jové, Aleix & Miró, Laia & Cabeza, Luisa F., 2018. "Two-tank molten salts thermal energy storage system for solar power plants at pilot plant scale: Lessons learnt and recommendations for its design, start-up and operation," Renewable Energy, Elsevier, vol. 121(C), pages 236-248.
    20. Wang, Wujun & Fan, Liwu & Laumert, Björn, 2021. "A theoretical heat transfer analysis of different indirectly-irradiated receiver designs for high-temperature concentrating solar power applications," Renewable Energy, Elsevier, vol. 163(C), pages 1983-1993.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:9:p:3241-:d:804749. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.