IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i8p2753-d789882.html
   My bibliography  Save this article

Optimization of Cement–Rubber Composites for Eco-Sustainable Well Completion: Rheological, Mechanical, Petrophysical, and Creep Properties

Author

Listed:
  • Abdennour C. Seibi

    (The Mechanical Engineering Program, Department of Engineering, Utah Valley University, Orem, UT 84058, USA)

  • Fatick Nath

    (The Petroleum Engineering Program, School of Engineering, Texas A & M International University, Laredo, TX 78041, USA)

  • Adedapo B. Adeoye

    (The Dow Chemical Company, Freeport, TX 77541, USA)

  • Kaustubh G. Sawant

    (United States Department of the Army, Houston, TX 77025, USA)

Abstract

To ensure well integrity, wellbore must be strongly cased using durable cement slurries with essential additives during downhole completion. The rubber materials that come from industrial waste are becoming extremely encouraged in the use as an additive in preparing cement slurries due to their growing environmental footprint. However, the proper design of cement slurry strongly depends on its rheological, mechanical, petrophysical, and creep properties, which can be altered by changing additives. This study aimed to examine the cement properties under alteration in different chemical admixtures to create efficient binding properties, and to estimate the optimum cement–rubber slurry composition for eco-sustainable completion. Three cement samples with different mesh sizes of the crumb rubber particles were prepared. This study examined the variation in rheological behaviors, elastic and failure characteristics, permeability, and creep behavior of the cement–rubber composites for petroleum well construction. The experimental study showed that the addition of 15% or more crumb rubber to the cement resulted in very thick slurries. Moreover, it was shown that the addition of crumb rubber with various particle sizes to the cement reduced the strength by more than 50%, especially for a higher amount of rubber added. It was also revealed that the addition of a superplasticizer resulted in an 11% increase in compressive strength. The results showed that cement–crumb-rubber composites with 12% by weight of cement (BWOC) represented the optimum composite, and considerably improved the properties of the cement slurry. Water-permeability tests indicated the addition of 12% BWOC with 200-mesh crumb rubber decreased the permeability by nearly 64% compared to the base cement. Creep tests at five different stress levels illustrated that the neat cement was brittle and did not experience strain recovery at all stress levels. Cement slurries with the largest rubber-particle size were elastic and demonstrated the highest amount of strain recovery. Finally, a relationship was established between the permeability, average strain, and mesh size of the rubber particles, which offered the strain recovery, satisfied the zonal isolation, and consequently reduced the microannulus problem to ensure the cement’s integrity.

Suggested Citation

  • Abdennour C. Seibi & Fatick Nath & Adedapo B. Adeoye & Kaustubh G. Sawant, 2022. "Optimization of Cement–Rubber Composites for Eco-Sustainable Well Completion: Rheological, Mechanical, Petrophysical, and Creep Properties," Energies, MDPI, vol. 15(8), pages 1-20, April.
  • Handle: RePEc:gam:jeners:v:15:y:2022:i:8:p:2753-:d:789882
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/8/2753/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/15/8/2753/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Abdulmalek Ahmed & Ahmed Abdulhamid Mahmoud & Salaheldin Elkatatny & Weiqing Chen, 2019. "The Effect of Weighting Materials on Oil-Well Cement Properties While Drilling Deep Wells," Sustainability, MDPI, vol. 11(23), pages 1-12, November.
    2. Marcin Kremieniewski, 2020. "Recipe of Lightweight Slurry with High Early Strength of the Resultant Cement Sheath," Energies, MDPI, vol. 13(7), pages 1-13, April.
    3. Salaheldin Elkatatny, 2019. "Development of a Homogenous Cement Slurry Using Synthetic Modified Phyllosilicate while Cementing HPHT Wells," Sustainability, MDPI, vol. 11(7), pages 1-14, March.
    4. Chengcheng Tao & Barbara G. Kutchko & Eilis Rosenbaum & Wei-Tao Wu & Mehrdad Massoudi, 2019. "Steady Flow of a Cement Slurry," Energies, MDPI, vol. 12(13), pages 1-25, July.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Marcin Kremieniewski, 2020. "Influence of Graphene Oxide on Rheological Parameters of Cement Slurries," Energies, MDPI, vol. 13(20), pages 1-15, October.
    2. Marcin Kremieniewski & Miłosz Kędzierski & Sławomir Błaż, 2021. "Increasing the Efficiency of Sealing the Borehole in Terms of Spacer Pumping Time," Energies, MDPI, vol. 14(20), pages 1-11, October.
    3. Marcin Kremieniewski & Bartłomiej Jasiński & Grzegorz Zima & Łukasz Kut, 2021. "Reduction of Fractionation of Lightweight Slurry to Geothermal Boreholes," Energies, MDPI, vol. 14(12), pages 1-11, June.
    4. Marcin Kremieniewski, 2021. "Hybrid Washer Fluid for Primary Cementing," Energies, MDPI, vol. 14(5), pages 1-11, February.
    5. Marcin Kremieniewski, 2020. "Ultra-Lightweight Cement Slurry to Seal Wellbore of Poor Wellbore Stability," Energies, MDPI, vol. 13(12), pages 1-19, June.
    6. Marcin Kremieniewski, 2020. "Recipe of Lightweight Slurry with High Early Strength of the Resultant Cement Sheath," Energies, MDPI, vol. 13(7), pages 1-13, April.
    7. Marcin Kremieniewski, 2022. "Improving the Efficiency of Oil Recovery in Research and Development," Energies, MDPI, vol. 15(12), pages 1-7, June.
    8. Stanisław Stryczek & Andrzej Gonet & Marcin Kremieniewski & Tomasz Kowalski, 2023. "Forecasting Strength Parameters of Hardened Geopolymer Slurries Applied to Seal Casing Columns in Boreholes," Energies, MDPI, vol. 16(11), pages 1-16, May.
    9. Krzysztof Seńczuk & Aneta Sapińska-Śliwa & Tomasz Kowalski, 2022. "Utilization of Basalt Dust as Waste Material in Cement Grouts for Geothermal Application," Energies, MDPI, vol. 15(19), pages 1-30, September.
    10. Meng-Ge Li & Feng Feng & Wei-Tao Wu & Mehrdad Massoudi, 2020. "Numerical Simulations of the Flow of a Dense Suspension Exhibiting Yield-Stress and Shear-Thinning Effects," Energies, MDPI, vol. 13(24), pages 1-21, December.
    11. Chengcheng Tao & Barbara G. Kutchko & Eilis Rosenbaum & Mehrdad Massoudi, 2020. "A Review of Rheological Modeling of Cement Slurry in Oil Well Applications," Energies, MDPI, vol. 13(3), pages 1-55, January.
    12. Chengcheng Tao & Eilis Rosenbaum & Barbara G. Kutchko & Mehrdad Massoudi, 2021. "A Brief Review of Gas Migration in Oilwell Cement Slurries," Energies, MDPI, vol. 14(9), pages 1-22, April.
    13. Marcin Kremieniewski & Rafał Wiśniowski & Stanisław Stryczek & Grzegorz Orłowicz, 2021. "Possibilities of Limiting Migration of Natural Gas in Boreholes in the Context of Laboratory Studies," Energies, MDPI, vol. 14(14), pages 1-13, July.
    14. Marcin Kremieniewski & Rafał Wiśniowski & Stanisław Stryczek & Paweł Łopata, 2021. "Comparison of Efficient Ways of Mud Cake Removal from Casing Surface with Traditional and New Agents," Energies, MDPI, vol. 14(12), pages 1-13, June.
    15. Marcin Kremieniewski & Sławomir Błaż & Stanisław Stryczek & Rafał Wiśniowski & Andrzej Gonet, 2021. "Effect of Cleaning the Annular Space on the Adhesion of the Cement Sheath to the Rock," Energies, MDPI, vol. 14(16), pages 1-15, August.
    16. Mehrdad Massoudi, 2020. "Mathematical Modeling of Fluid Flow and Heat Transfer in Petroleum Industries and Geothermal Applications," Energies, MDPI, vol. 13(6), pages 1-4, March.
    17. Stanisław Stryczek & Andrzej Gonet & Marcin Kremieniewski, 2022. "Special Cement Slurries for Strengthening Salt Rock Mass," Energies, MDPI, vol. 15(16), pages 1-10, August.
    18. Abdulmalek Ahmed & Ahmed Abdulhamid Mahmoud & Salaheldin Elkatatny & Weiqing Chen, 2019. "The Effect of Weighting Materials on Oil-Well Cement Properties While Drilling Deep Wells," Sustainability, MDPI, vol. 11(23), pages 1-12, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:8:p:2753-:d:789882. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.