IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i6p2080-d769752.html
   My bibliography  Save this article

Numerical Simulation of Heat Removal from a Window Slab Partition of a Radiative Coil Coating Oven

Author

Listed:
  • Rodrigo J. F. Neno

    (IDMEC, Instituto Superior Técnico, Universidade de Lisboa, 1649-004 Lisboa, Portugal)

  • Beatriz S. Dias

    (IDMEC, Instituto Superior Técnico, Universidade de Lisboa, 1649-004 Lisboa, Portugal)

  • Jorge E. P. Navalho

    (IDMEC, Instituto Superior Técnico, Universidade de Lisboa, 1649-004 Lisboa, Portugal)

  • José C. F. Pereira

    (IDMEC, Instituto Superior Técnico, Universidade de Lisboa, 1649-004 Lisboa, Portugal)

Abstract

In this work, fluid flow and heat transfer performance of a radiative coil coating oven is numerically investigated. In the coil coating oven concept under consideration, porous radiant burners provide the required energy to evaporate the volatile species (solvents) from the applied coating and to promote curing reactions. To avoid the mixing between burners flue gas (with a non-negligible oxygen content) and evaporated (combustible) solvents in the oven (which could lead to a catastrophic oven failure), a semi-transparent window in between both atmospheres is applied. To ensure the window thermal stability during the oven operation, window cooling by wall jets is considered. Different turbulence models were compared against available wall jet heat transfer correlations to select the most suitable for three-dimensional (3D) numerical simulations. Convective heat transfer correlations purposefully developed were embedded in a one-dimensional (1D) window energy model for fast performance characterization, analysing the most influencing parameters—window radiative properties, thickness, inlet temperature and velocity of wall jets, and cooling strategy. The 1D window thermal performance is compared with literature and 3D results considering the full coil coating oven, providing satisfactory confidence on the developed strategy. The 1D model is used for an optimisation study to find the minimum energy consumption while ensuring the safety requirements (maximum window temperature and thermal gradient) are met.

Suggested Citation

  • Rodrigo J. F. Neno & Beatriz S. Dias & Jorge E. P. Navalho & José C. F. Pereira, 2022. "Numerical Simulation of Heat Removal from a Window Slab Partition of a Radiative Coil Coating Oven," Energies, MDPI, vol. 15(6), pages 1-21, March.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:6:p:2080-:d:769752
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/6/2080/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/6/2080/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Kim, Kyung Min & Moon, Hokyu & Park, Jun Su & Cho, Hyung Hee, 2014. "Optimal design of impinging jets in an impingement/effusion cooling system," Energy, Elsevier, vol. 66(C), pages 839-848.
    2. Maznoy, Anatoly & Kirdyashkin, Alexander & Pichugin, Nikita & Zambalov, Sergey & Petrov, Dmitry, 2020. "Development of a new infrared heater based on an annular cylindrical radiant burner for direct heating applications," Energy, Elsevier, vol. 204(C).
    3. Joudi, Ali & Svedung, Harald & Cehlin, Mathias & Rönnelid, Mats, 2013. "Reflective coatings for interior and exterior of buildings and improving thermal performance," Applied Energy, Elsevier, vol. 103(C), pages 562-570.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Peng Guan & Yan-Ting Ai & Cheng-Wei Fei, 2019. "An Enhanced Flow-Thermo-Structural Modeling and Validation for the Integrated Analysis of a Film Cooling Nozzle Guide Vane," Energies, MDPI, vol. 12(14), pages 1-20, July.
    2. Lioua Kolsi & Fatih Selimefendigil & Kaouther Ghachem & Talal Alqahtani & Salem Algarni, 2022. "Multiple Impinging Jet Cooling of a Wavy Surface by Using Double Porous Fins under Non-Uniform Magnetic Field," Mathematics, MDPI, vol. 10(4), pages 1-20, February.
    3. Boris Vladimirovich Borisov & Alexander Vitalievich Vyatkin & Geniy Vladimirovich Kuznetsov & Vyacheslav Ivanovich Maksimov & Tatiana Aleksandrovna Nagornova, 2022. "Analysis of the Influence of the Gas Infrared Heater and Equipment Element Relative Positions on Industrial Premises Thermal Conditions," Energies, MDPI, vol. 15(22), pages 1-19, November.
    4. Cui, Shuang & Ahn, Chihyung & Wingert, Matthew C. & Leung, David & Cai, Shengqiang & Chen, Renkun, 2016. "Bio-inspired effective and regenerable building cooling using tough hydrogels," Applied Energy, Elsevier, vol. 168(C), pages 332-339.
    5. Yanru Li & Yong Chen & Lili Zhang & Xinyi Li, 2022. "Experimental and Numerical Study on the Dynamic Thermal Response of Building Interior Decoration Coatings during Intermittent Air-Conditioning in High U-Values Buildings in China," Energies, MDPI, vol. 15(5), pages 1-13, March.
    6. Noor Muhammad Abd Rahman & Lim Chin Haw & Ahmad Fazlizan, 2021. "A Literature Review of Naturally Ventilated Public Hospital Wards in Tropical Climate Countries for Thermal Comfort and Energy Saving Improvements," Energies, MDPI, vol. 14(2), pages 1-22, January.
    7. Chung, Heeyoon & Sohn, Ho-Seong & Park, Jun Su & Kim, Kyung Min & Cho, Hyung Hee, 2017. "Thermo-structural analysis of cracks on gas turbine vane segment having multiple airfoils," Energy, Elsevier, vol. 118(C), pages 1275-1285.
    8. Ruoning Chen & Xue-yi You, 2020. "Reduction of urban heat island and associated greenhouse gas emissions," Mitigation and Adaptation Strategies for Global Change, Springer, vol. 25(4), pages 689-711, April.
    9. Sciubba, Enrico, 2015. "Air-cooled gas turbine cycles – Part 1: An analytical method for the preliminary assessment of blade cooling flow rates," Energy, Elsevier, vol. 83(C), pages 104-114.
    10. Islam Boukhelkhal & Fatiha Bourbia, 2021. "Experimental Study on the Thermal Behavior of Exterior Coating Textures of Building in Hot and Arid Climates," Sustainability, MDPI, vol. 13(8), pages 1-16, April.
    11. Łapka, Piotr & Ciepliński, Adrian & Rusowicz, Artur, 2020. "Numerical model and analysis of heat transfer during microjets array impingement," Energy, Elsevier, vol. 203(C).
    12. Tariq, Rasikh & Xamán, J. & Bassam, A. & Ricalde, Luis J. & Soberanis, M.A. Escalante, 2020. "Multidimensional assessment of a photovoltaic air collector integrated phase changing material considering Mexican climatic conditions," Energy, Elsevier, vol. 209(C).
    13. João Delgado & Ana Mafalda Matos & Ana Sofia Guimarães, 2022. "Linking Indoor Thermal Comfort with Climate, Energy, Housing, and Living Conditions: Portuguese Case in European Context," Energies, MDPI, vol. 15(16), pages 1-22, August.
    14. Giovanni Barone & Annamaria Buonomano & Cesare Forzano & Adolfo Palombo, 2019. "Building Energy Performance Analysis: An Experimental Validation of an In-House Dynamic Simulation Tool through a Real Test Room," Energies, MDPI, vol. 12(21), pages 1-39, October.
    15. Yang, Liu & Yan, Haiyan & Lam, Joseph C., 2014. "Thermal comfort and building energy consumption implications – A review," Applied Energy, Elsevier, vol. 115(C), pages 164-173.
    16. Rossi, Federico & Castellani, Beatrice & Presciutti, Andrea & Morini, Elena & Filipponi, Mirko & Nicolini, Andrea & Santamouris, Matheos, 2015. "Retroreflective façades for urban heat island mitigation: Experimental investigation and energy evaluations," Applied Energy, Elsevier, vol. 145(C), pages 8-20.
    17. Rossi, Federico & Pisello, Anna Laura & Nicolini, Andrea & Filipponi, Mirko & Palombo, Massimo, 2014. "Analysis of retro-reflective surfaces for urban heat island mitigation: A new analytical model," Applied Energy, Elsevier, vol. 114(C), pages 621-631.
    18. Qin, Mingyuan & Chew, Bee Teng & Yau, Yat Huang & Wang, Xinru & Wang, Chunqing & Luo, Xueqing & Li, Lei & Pan, Song, 2023. "Emergency heater based on gas-fired catalytic combustion infrared technology: Structure, evaluation and thermal response," Energy, Elsevier, vol. 274(C).
    19. Zhuo, Sheng & Zhou, Wenwu & Fang, Ping & Ye, Jianyong & Luo, Haoze & Li, Hejun & Wu, Changzi & Chen, Weifan & Liu, Yue, 2024. "Cost-effective pearlescent pigments with high near-infrared reflectance and outstanding energy-saving ability for mitigating urban heat island effect," Applied Energy, Elsevier, vol. 353(PA).
    20. Gencel, Osman & Danish, Aamar & Yilmaz, Mukremin & Erdogmus, Ertugrul & Sutcu, Mucahit & Sadak, Ferhat & Ozbakkaloglu, Togay, 2024. "Performance evaluation of phosphor-based luminescent bricks using different coating methods," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:6:p:2080-:d:769752. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.