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Lean Maintenance Applied to Improve Maintenance Efficiency in Thermoelectric Power Plants

Author

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  • Orlando Duran

    (Mechanical Engineering School, Pontificia Universidad Católica de Valparaíso, Valparaiso 2430000, Chile)

  • Andrea Capaldo

    (Department of Mechanical Engineering, Politécnico de Milán, Politecnico de Milán, 20133 Milano MI, Italy)

  • Paulo Andrés Duran Acevedo

    (Inacap Valparaiso, Universidad Tecnológica de Chile INACAP, Valparaiso 2430000, Chile)

Abstract

Thermoelectric power plants consist of a set of critical equipment that require high levels of availability and reliability. Due to this, maintenance of these physical assets is gaining momentum in industry. Maintenance is considered as an activity that contributes to improving the availability, efficiency and productivity of each piece of equipment. Several techniques have been used to achieve greater efficiencies in maintenance, among which we can find the lean maintenance philosophy. Despite the wide diffusion of lean maintenance, there is no structured method that supports the prescription of lean tools applied to the maintenance function. This paper presents the experience gathered in two lean maintenance projects in thermoelectric power plants. The application of lean techniques was based on using a previously developed multicriterial decision making process that uses the Fuzzy Analytic Hierarchy Process (AHP) methodology to carry out a diagnosis and prescription tasks. That methodology allowed the prescription of the appropriated lean techniques to resolve the main deficiencies in maintenance function. The results of applying such lean tools show that important results can be obtained, making the maintenance function in thermoelectric power plants more efficient and lean.

Suggested Citation

  • Orlando Duran & Andrea Capaldo & Paulo Andrés Duran Acevedo, 2017. "Lean Maintenance Applied to Improve Maintenance Efficiency in Thermoelectric Power Plants," Energies, MDPI, vol. 10(10), pages 1-21, October.
  • Handle: RePEc:gam:jeners:v:10:y:2017:i:10:p:1653-:d:115704
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    References listed on IDEAS

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    1. G. Anand & Rambabu Kodali, 2009. "Development of a framework for lean manufacturing systems," International Journal of Services and Operations Management, Inderscience Enterprises Ltd, vol. 5(5), pages 687-716.
    2. Milton Fonseca Junior & Ubiratan Holanda Bezerra & Jandecy Cabral Leite & Jorge Laureano Moya Rodríguez, 2017. "Maintenance Tools applied to Electric Generators to Improve Energy Efficiency and Power Quality of Thermoelectric Power Plants," Energies, MDPI, vol. 10(8), pages 1-21, July.
    3. Peyman Mazidi & Yaser Tohidi & Miguel A. Sanz-Bobi, 2017. "Strategic Maintenance Scheduling of an Offshore Wind Farm in a Deregulated Power System," Energies, MDPI, vol. 10(3), pages 1-20, March.
    4. Alberto Pliego Marugán & Fausto Pedro García Márquez & Jesús María Pinar Pérez, 2016. "Optimal Maintenance Management of Offshore Wind Farms," Energies, MDPI, vol. 9(1), pages 1-20, January.
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    Cited by:

    1. Ravi Anant Kishore & Roop L. Mahajan & Shashank Priya, 2018. "Combinatory Finite Element and Artificial Neural Network Model for Predicting Performance of Thermoelectric Generator," Energies, MDPI, vol. 11(9), pages 1-17, August.

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