IDEAS home Printed from https://ideas.repec.org/a/gam/jagris/v13y2023i5p946-d1132610.html
   My bibliography  Save this article

CFD Simulation and Optimization of the Leaf Collecting Mechanism for the Riding-Type Tea Plucking Machine

Author

Listed:
  • Xiaoxing Weng

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Dapeng Tan

    (Zhejiang Province Key Laboratory of Special Purpose Equipment and Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, China)

  • Gang Wang

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Changqing Chen

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Lianyou Zheng

    (Zhejiang Jiu Qi Machinery Co., Ltd., Jinhua 321000, China)

  • Mingan Yuan

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Duojiao Li

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Bin Chen

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Li Jiang

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

  • Xinrong Hu

    (Zhejiang Academy of Agricultural Machinery, Jinhua 321017, China)

Abstract

In the process of tea plucking and leaf gathering, the structure optimization design of the leaf collecting mechanism is the key element responsible for collecting fresh leaves. The unreasonable design and manufacture of leaf collecting mechanisms will cause the smooth collection of fresh leaves, the quality of the collected fresh leaves will be damaged, and the commodity value will be reduced. In order to further study the structural characteristics of the leaf collecting mechanism, an air outlet model of the leaf collecting mechanism was established for the phenomena of internal vortex rotation and impact in the leaf collecting mechanism process. The internal flow field of the leaf collecting mechanism, the movement trajectory of fresh leaves, and the non-homogeneous flow are calculated using computational fluid dynamics (CFD). Based on Box-Behnken’s central combinatorial design theory, the velocity inlet and outlet air structure factors are taken as the influencing factors to carry out response surface test research. The effect of different parameters such as engine rotation, shape of the blowing cavity and air outlet parts, and velocity on the flow is determined. The optimal parameter combination is as follows: the height of the outlet end, the length of the inlet end, and the velocity inlet are 0.01 m, 0.03 m, and 25 m/s, respectively. Furthermore, it was found that when the number of plates increases from 1 to 4, the non-homogeneity decreases all the time, and the distribution of blowing air is improved without a sharp decrease in velocity. The average velocity outlet was larger than the velocity inlet, which meets the requirements of blade gathering. Considering comprehensively, the flow field simulation of the blade collecting mechanism with four baffles was consistent with the test results of the velocity outlet. The validation results showed that the model can successfully simulate the air flow inside the leaf-collecting mechanism, and the reasonable structure design was conducive to reducing the number of collisions between tea buds and improving the quality of tea buds. This research has certain theoretical and practical implications for the accurate plucking of high-quality tea.

Suggested Citation

  • Xiaoxing Weng & Dapeng Tan & Gang Wang & Changqing Chen & Lianyou Zheng & Mingan Yuan & Duojiao Li & Bin Chen & Li Jiang & Xinrong Hu, 2023. "CFD Simulation and Optimization of the Leaf Collecting Mechanism for the Riding-Type Tea Plucking Machine," Agriculture, MDPI, vol. 13(5), pages 1-21, April.
  • Handle: RePEc:gam:jagris:v:13:y:2023:i:5:p:946-:d:1132610
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2077-0472/13/5/946/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2077-0472/13/5/946/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Chen, Jiaoliao & Xu, Fang & Tan, Dapeng & Shen, Zheng & Zhang, Libin & Ai, Qinglin, 2015. "A control method for agricultural greenhouses heating based on computational fluid dynamics and energy prediction model," Applied Energy, Elsevier, vol. 141(C), pages 106-118.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhe Du & Liyuan Zhang & Xinping Li & Xin Jin & Fan Yu, 2024. "Optimizing Efficiency of Tea Harvester Leaf-Collection Pipeline: Numerical Simulation and Experimental Validation," Agriculture, MDPI, vol. 14(5), pages 1-16, April.
    2. Biao Zhang & Cheng Gao & Weimin Shen & Baoshan Chen, 2024. "Design and Experiment of Profiling Furrow-Ridge Terrain by Cane Leaf-Chopping and Returning Machine," Agriculture, MDPI, vol. 14(3), pages 1-16, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gloria Alexandra Ortiz Rocha & Maria Angelica Pichimata & Edwin Villagran, 2021. "Research on the Microclimate of Protected Agriculture Structures Using Numerical Simulation Tools: A Technical and Bibliometric Analysis as a Contribution to the Sustainability of Under-Cover Cropping," Sustainability, MDPI, vol. 13(18), pages 1-40, September.
    2. Xinzhong Wang & Weiquan Fang & Zhongfeng Zhao, 2023. "Establishment of a Model and System for Secondary Fertilization of Nutrient Solution and Residual Liquid," Sustainability, MDPI, vol. 15(3), pages 1-14, January.
    3. Ajagekar, Akshay & Decardi-Nelson, Benjamin & You, Fengqi, 2024. "Energy management for demand response in networked greenhouses with multi-agent deep reinforcement learning," Applied Energy, Elsevier, vol. 355(C).
    4. Dapeng Tan & Libin Zhang & Qinglin Ai, 2019. "An embedded self-adapting network service framework for networked manufacturing system," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 539-556, February.
    5. Marucci, Alvaro & Cappuccini, Andrea, 2016. "Dynamic photovoltaic greenhouse: Energy efficiency in clear sky conditions," Applied Energy, Elsevier, vol. 170(C), pages 362-376.
    6. Achour, Yasmine & Ouammi, Ahmed & Zejli, Driss, 2021. "Technological progresses in modern sustainable greenhouses cultivation as the path towards precision agriculture," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    7. Uk-Hyeon Yeo & Sang-Yeon Lee & Se-Jun Park & Jun-Gyu Kim & Young-Bae Choi & Rack-Woo Kim & Jong Hwa Shin & In-Bok Lee, 2022. "Rooftop Greenhouse: (1) Design and Validation of a BES Model for a Plastic-Covered Greenhouse Considering the Tomato Crop Model and Natural Ventilation Characteristics," Agriculture, MDPI, vol. 12(7), pages 1-25, June.
    8. Chiara Bersani & Ahmed Ouammi & Roberto Sacile & Enrico Zero, 2020. "Model Predictive Control of Smart Greenhouses as the Path towards Near Zero Energy Consumption," Energies, MDPI, vol. 13(14), pages 1-17, July.
    9. Khan, Zaid Ashiq & Koondhar, Mansoor Ahmed & Tiantong, Ma & Khan, Aftab & Nurgazina, Zhanar & Tianjun, Liu & Fengwang, Ma, 2022. "Do chemical fertilizers, area under greenhouses, and renewable energies drive agricultural economic growth owing the targets of carbon neutrality in China?," Energy Economics, Elsevier, vol. 115(C).
    10. Parajuli, Samvid & Narayan Bhattarai, Tek & Gorjian, Shiva & Vithanage, Meththika & Raj Paudel, Shukra, 2023. "Assessment of potential renewable energy alternatives for a typical greenhouse aquaponics in Himalayan Region of Nepal," Applied Energy, Elsevier, vol. 344(C).
    11. Cossu, Marco & Yano, Akira & Li, Zhi & Onoe, Mahiro & Nakamura, Hidetoshi & Matsumoto, Toshinori & Nakata, Josuke, 2016. "Advances on the semi-transparent modules based on micro solar cells: First integration in a greenhouse system," Applied Energy, Elsevier, vol. 162(C), pages 1042-1051.
    12. Jiaming Guo & Yanhua Liu & Enli Lü, 2019. "Numerical Simulation of Temperature Decrease in Greenhouses with Summer Water-Sprinkling Roof," Energies, MDPI, vol. 12(12), pages 1-15, June.
    13. María S. Fernández-García & Pablo Vidal-López & Desirée Rodríguez-Robles & José R. Villar-García & Rafael Agujetas, 2020. "Numerical Simulation of Multi-Span Greenhouse Structures," Agriculture, MDPI, vol. 10(11), pages 1-31, October.
    14. Chang, Hsuan & Hsu, Jian-An & Chang, Cheng-Liang & Ho, Chii-Dong & Cheng, Tung-Wen, 2017. "Simulation study of transfer characteristics for spacer-filled membrane distillation desalination modules," Applied Energy, Elsevier, vol. 185(P2), pages 2045-2057.
    15. Liu, Xingan & Wu, Xiaoyang & Xia, Tianyang & Fan, Zilong & Shi, Wenbin & Li, Yiming & Li, Tianlai, 2022. "New insights of designing thermal insulation and heat storage of Chinese solar greenhouse in high latitudes and cold regions," Energy, Elsevier, vol. 242(C).
    16. Zhao, Chun-Jiang & Han, Jia-Wei & Yang, Xin-Ting & Qian, Jian-Ping & Fan, Bei-Lei, 2016. "A review of computational fluid dynamics for forced-air cooling process," Applied Energy, Elsevier, vol. 168(C), pages 314-331.
    17. Chen, Wei-Han & Mattson, Neil S. & You, Fengqi, 2022. "Intelligent control and energy optimization in controlled environment agriculture via nonlinear model predictive control of semi-closed greenhouse," Applied Energy, Elsevier, vol. 320(C).
    18. Hassanien, Reda Hassanien Emam & Li, Ming & Dong Lin, Wei, 2016. "Advanced applications of solar energy in agricultural greenhouses," Renewable and Sustainable Energy Reviews, Elsevier, vol. 54(C), pages 989-1001.
    19. Iddio, E. & Wang, L. & Thomas, Y. & McMorrow, G. & Denzer, A., 2020. "Energy efficient operation and modeling for greenhouses: A literature review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 117(C).
    20. Md Nafiul Islam & Md Zafar Iqbal & Mohammod Ali & Md Ashrafuzzaman Gulandaz & Md Shaha Nur Kabir & Seung-Ho Jang & Sun-Ok Chung, 2023. "Evaluation of a 0.7 kW Suspension-Type Dehumidifier Module in a Closed Chamber and in a Small Greenhouse," Sustainability, MDPI, vol. 15(6), pages 1-17, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jagris:v:13:y:2023:i:5:p:946-:d:1132610. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.