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Gas-liquid mass transfer characteristics of a novel three-dimensional flow field bipolar plate for laser additive manufacturing of proton exchange membrane fuel cell

Author

Listed:
  • Wang, Zhenhao
  • Hu, Kaihua
  • Zhang, Jian
  • Ding, Honghui
  • Xin, Dongqun
  • Zhang, Fengyun
  • Sun, Shufeng

Abstract

Compared with the conventional two-dimensional flow field, the novel three-dimensional flow field can rely on the slope to force the reaction gas into the catalytic layer (CL), which effectively improves the performance of the proton exchange membrane fuel cell (PEMFC). Three novel three-dimensional flow field bipolar plates (3D-Ⅰ, 3D-Ⅱ, 3D-Ⅲ) composed of hollow slope units were designed and prepared by selective laser melting (SLM) technology in this study. The characteristics of gas-liquid mass transfer in different flow fields are compared by experiments and numerical simulations, and the effects of through-holes on the slope on the performance of PEMFC are discussed in depth. The results showed that the maximum power density generated by 3D-III was 451.4 mW/cm2, which is 21.2% and 3% higher than that of 3D-Ⅰ and 3D-Ⅱ, respectively. 3D-III was better than 3D-II in terms of oxygen concentration distribution, water distribution and uniformity of current density distribution. This is due to the through-holes on the main slope of 3D - Ⅲ can not only facilitate the discharge of product water and reduce the water delivered to CL but also makes full use of the hollow part of the slope unit, expanding the space in which the gas can flow.

Suggested Citation

  • Wang, Zhenhao & Hu, Kaihua & Zhang, Jian & Ding, Honghui & Xin, Dongqun & Zhang, Fengyun & Sun, Shufeng, 2023. "Gas-liquid mass transfer characteristics of a novel three-dimensional flow field bipolar plate for laser additive manufacturing of proton exchange membrane fuel cell," Renewable Energy, Elsevier, vol. 212(C), pages 308-319.
    • Handle: RePEc:eee:renene:v:212:y:2023:i:c:p:308-319
    DOI: 10.1016/j.renene.2023.05.015
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    References listed on IDEAS

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    1. Lingfeng Xuan & Yancheng Wang & Deqing Mei & Jingwei Lan, 2021. "Design and Modelling of 3D Bionic Cathode Flow Field for Proton Exchange Membrane Fuel Cell," Energies, MDPI, vol. 14(19), pages 1-13, September.
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    Cited by:

    1. Sun, Feng & Su, Dandan & Li, Ping & Lin, Fanxin & Miu, Guodong & Wan, Qi & Yin, Yujie, 2024. "Effects of three-dimensional type flow fields on mass transfer and performance of proton exchange membrane fuel cell," Energy, Elsevier, vol. 295(C).
    2. Zhang, Yong & He, Shirong & Jiang, Xiaohui & Wang, Zhuo & Yang, Xi & Fang, Haoyan & Li, Qiming & Cao, Jing, 2024. "Investigation on performance of full-scale proton exchange membrane fuel cell: Porous foam flow field with integrated bipolar plate/gas diffusion layer," Energy, Elsevier, vol. 287(C).

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