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Conversion of anaerobic digestates from biogas plants: Laboratory fertilizer formulation, scale-up and demonstration of applicative properties on plants

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  • Skrzypczak, Dawid
  • Trzaska, Krzysztof
  • Mikula, Katarzyna
  • Gil, Filip
  • Izydorczyk, Grzegorz
  • Mironiuk, Małgorzata
  • Polomska, Xymena
  • Moustakas, Konstantinos
  • Witek-Krowiak, Anna
  • Chojnacka, Katarzyna

Abstract

This research paper presents a zero-waste method for preparing a fertilizer based on digestate from food residues. The waste was treated with a mixture of inorganic acids (sulfuric acid and phosphoric acid). The process allowed for sanitization with simultaneous production of free amino acids and short peptides. In preliminary studies, the effect of the order of addition of components (digestate hydrolysate, ash from incineration of sewage sludge) on nitrogen loss was observed during the neutralization/granulation process. The slow addition of ash to the hydrolysate minimizes nitrogen loss (0.6 g N/kg fertilizer) six times compared to the reverse order. Based on the optimal conditions, a large-scale fertilizer was produced, meeting the quality requirements of the EU Regulation for solid inorganic macronutrient fertilizer - PFC 1(C)(I)(a)(i). The physicochemical properties of the final fertilizer were investigated: microbiological analysis, granule strength tests, and bioavailability and leachability of nutrients in extraction tests. The effectiveness of the fertilizer was confirmed in 30-day pot tests, with results similar to those of the mineral fertilizer. The fertilizer obtained can be a substitute for traditional mineral fertilizers, which is a promising solution in the situation of rising natural gas prices and the availability of fossil raw materials.

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  • Skrzypczak, Dawid & Trzaska, Krzysztof & Mikula, Katarzyna & Gil, Filip & Izydorczyk, Grzegorz & Mironiuk, Małgorzata & Polomska, Xymena & Moustakas, Konstantinos & Witek-Krowiak, Anna & Chojnacka, Ka, 2023. "Conversion of anaerobic digestates from biogas plants: Laboratory fertilizer formulation, scale-up and demonstration of applicative properties on plants," Renewable Energy, Elsevier, vol. 203(C), pages 506-517.
    • Handle: RePEc:eee:renene:v:203:y:2023:i:c:p:506-517
    DOI: 10.1016/j.renene.2022.12.080
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    References listed on IDEAS

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    1. Karl-Johan Bergstrand & Håkan Asp & Malin Hultberg, 2020. "Utilizing Anaerobic Digestates as Nutrient Solutions in Hydroponic Production Systems," Sustainability, MDPI, vol. 12(23), pages 1-12, December.
    2. Magdziarz, Aneta & Wilk, Małgorzata & Gajek, Marcin & Nowak-Woźny, Dorota & Kopia, Agnieszka & Kalemba-Rec, Izabela & Koziński, Janusz A., 2016. "Properties of ash generated during sewage sludge combustion: A multifaceted analysis," Energy, Elsevier, vol. 113(C), pages 85-94.
    3. Alejandro Moure Abelenda & Kirk T. Semple & George Aggidis & Farid Aiouache, 2022. "Circularity of Bioenergy Residues: Acidification of Anaerobic Digestate Prior to Addition of Wood Ash," Sustainability, MDPI, vol. 14(5), pages 1-18, March.
    4. Ramūnas Mieldažys & Eglė Jotautienė & Algirdas Jasinskas, 2019. "The Opportunities of Sustainable Biomass Ashes and Poultry Manure Recycling for Granulated Fertilizers," Sustainability, MDPI, vol. 11(16), pages 1-16, August.
    5. Lago, Jesus & Marcjasz, Grzegorz & De Schutter, Bart & Weron, Rafał, 2021. "Forecasting day-ahead electricity prices: A review of state-of-the-art algorithms, best practices and an open-access benchmark," Applied Energy, Elsevier, vol. 293(C).
    6. Christopher Kath & Weronika Nitka & Tomasz Serafin & Tomasz Weron & Przemysław Zaleski & Rafał Weron, 2020. "Balancing Generation from Renewable Energy Sources: Profitability of an Energy Trader," Energies, MDPI, vol. 13(1), pages 1-15, January.
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    Cited by:

    1. Mateusz Nowak & Wiktor Bojarski & Wojciech Czekała, 2024. "Economic and Energy Efficiency Analysis of the Biogas Plant Digestate Management Methods," Energies, MDPI, vol. 17(12), pages 1-19, June.
    2. Joanna Mikusińska & Monika Kuźnia & Klaudia Czerwińska & Małgorzata Wilk, 2023. "Hydrothermal Carbonization of Digestate Produced in the Biogas Production Process," Energies, MDPI, vol. 16(14), pages 1-18, July.

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