IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v250y2024ics095183202400379x.html
   My bibliography  Save this article

Joint multi-objective optimization method for emergency maintenance and condition-based maintenance: Subsea control system as a case study

Author

Listed:
  • Zhang, Yanping
  • Cai, Baoping
  • Zhao, Yixin
  • Gao, Chuntan
  • Liu, Yiliu
  • Gao, Lei
  • Liu, Guijie

Abstract

In practical engineering, the engineering system is normally affected by random shocks to different degrees in addition to normal degradation. Random shocks cause dramatic changes for the system performance. In order to improve the resistant ability of the engineering system against random shocks and avoid the further deterioration of system performance, a joint multi-objective optimization method for emergency maintenance (EM) and condition-based maintenance (CBM) throughout the service life cycle is proposed. A cumulative degradation prediction model under the competitive failure mechanism is established through integrating normal degradation processes with random shock processes. The performance loss ratio and maintenance cost in the overall service life cycle are taken as multiple optimization objectives. Joint optimization for EM and CBM is realized according to the multi-objective particle swarm optimization algorithm and the priority of optimization objectives. The joint maintenance optimization for a subsea production control system is examined to validate the application of the proposed method. The maintenance cost is optimized under the premise of minimizing performance loss.

Suggested Citation

  • Zhang, Yanping & Cai, Baoping & Zhao, Yixin & Gao, Chuntan & Liu, Yiliu & Gao, Lei & Liu, Guijie, 2024. "Joint multi-objective optimization method for emergency maintenance and condition-based maintenance: Subsea control system as a case study," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
  • Handle: RePEc:eee:reensy:v:250:y:2024:i:c:s095183202400379x
    DOI: 10.1016/j.ress.2024.110307
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S095183202400379X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2024.110307?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Jia & Li, Zhigang & Bai, Guanghan & Zuo, Ming J., 2020. "An improved model for dependent competing risks considering continuous degradation and random shocks," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    2. Hu, Changhua & Xing, Yuanxing & Du, Dangbo & Si, Xiaosheng & Zhang, Jianxun, 2023. "Remaining useful life estimation for two-phase nonlinear degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Dui, Hongyan & Zhang, Huanqi & Dong, Xinghui & Zhang, Songru, 2024. "Cascading failure and resilience optimization of unmanned vehicle distribution networks in IoT," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    4. Khakzad, Nima, 2023. "A methodology based on Dijkstra's algorithm and mathematical programming for optimal evacuation in process plants in the event of major tank fires," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    5. Sun, Fuqiang & Li, Hao & Cheng, Yuanyuan & Liao, Haitao, 2021. "Reliability analysis for a system experiencing dependent degradation processes and random shocks based on a nonlinear Wiener process model," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    6. Guo, Chiming & Wang, Wenbin & Guo, Bo & Si, Xiaosheng, 2013. "A maintenance optimization model for mission-oriented systems based on Wiener degradation," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 183-194.
    7. Cai, Baoping & Zhang, Yanping & Wang, Haifeng & Liu, Yonghong & Ji, Renjie & Gao, Chuntan & Kong, Xiangdi & Liu, Jing, 2021. "Resilience evaluation methodology of engineering systems with dynamic-Bayesian-network-based degradation and maintenance," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    8. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Mission aborting and system rescue for multi-state systems with arbitrary structure," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    9. Xiaoyue Wang & Jingxuan Wang & Ru Ning & Xi Chen, 2023. "Joint Optimization of Maintenance and Spare Parts Inventory Strategies for Emergency Engineering Equipment Considering Demand Priorities," Mathematics, MDPI, vol. 11(17), pages 1-18, August.
    10. Wang, Yukun & Gao, Weizheng & Li, Xiaopeng & Liu, Yiliu, 2024. "Joint optimization of performance-based contracting, condition-based maintenance and spare parts inventory for degrading production systems," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    11. Zheng, Rui & Xing, Yuan & Ren, Xiangyun, 2023. "Multilevel preventive replacement for a system subject to internal deterioration, external shocks, and dynamic missions," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    12. Feng, Tingting & Li, Shichao & Guo, Liang & Gao, Hongli & Chen, Tao & Yu, Yaoxiang, 2023. "A degradation-shock dependent competing failure processes based method for remaining useful life prediction of drill bit considering time-shifting sudden failure threshold," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    13. Zhao, Yixin & Cozzani, Valerio & Sun, Tianqi & Vatn, Jørn & Liu, Yiliu, 2023. "Condition-based maintenance for a multi-component system subject to heterogeneous failure dependences," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    14. Zhang, Wenyu & Zhang, Xiaohong & He, Shuguang & Zhao, Xing & He, Zhen, 2024. "Optimal condition-based maintenance policy for multi-component repairable systems with economic dependence in a finite-horizon," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    15. Dui, Hongyan & Liu, Meng & Song, Jiaying & Wu, Shaomin, 2023. "Importance measure-based resilience management: Review, methodology and perspectives on maintenance," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhang, Wenyu & Gan, Jie & He, Shuguang & Li, Ting & He, Zhen, 2024. "An integrated framework of preventive maintenance and task scheduling for repairable multi-unit systems," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    2. Dui, Hongyan & Lu, Yaohui & Wu, Shaomin, 2024. "Competing risks-based resilience approach for multi-state systems under multiple shocks," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    3. Dui, Hongyan & Zhu, Yawen & Tao, Junyong, 2024. "Multi-phased resilience methodology of urban sewage treatment network based on the phase and node recovery importance in IoT," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    4. Shao, Xiaoyan & Cai, Baoping & Gao, Lei & Zhang, Yanping & Yang, Chao & Gao, Chuntan, 2024. "Data-model-linked remaining useful life prediction method with small sample data: A case of subsea valve," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
    5. Lyu, Hao & Qu, Hongchen & Yang, Zaiyou & Ma, Li & Lu, Bing & Pecht, Michael, 2023. "Reliability analysis of dependent competing failure processes with time-varying δ shock model," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    6. Wu, Bei & Zhang, Yamei & Zhao, Songzheng, 2023. "Modeling coupled effects of dynamic environments and zoned shocks on systems under dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    7. Liang, Xiaojun & Cui, Lirong & Wang, Ruiting, 2024. "Non-renewable warranty cost analysis for dependent series configuration with distinct warranty periods," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    8. Jiang, Shan & Jia, Xujie, 2024. "Reliability assessment under continuous fatigue degradation and shock based on Markov renewal process," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    9. Kang, Fengming & Cui, Lirong & Ye, Zhisheng & Zhou, Yu, 2024. "Reliability analysis for systems with self-healing mechanism in degradation-shock dependence processes with changing degradation rate," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    10. Wang, Chenyushu & Cai, Baoping & Shao, Xiaoyan & Zhao, Liqian & Sui, Zhongfei & Liu, Keyang & Khan, Javed Akbar & Gao, Lei, 2023. "Dynamic risk assessment methodology of operation process for deepwater oil and gas equipment," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    11. Xu, Dong & Jia, Xujie & Song, Xueying, 2024. "Reliability analysis of systems with n-stage shock process and m-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    12. Qin, Xiangyu & Che, Ada & Wu, Bei, 2024. "Modeling coupling impacts of self-healing mechanisms and dynamic environments on systems subject to dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
    13. Zhao, Xian & Wang, Chen & Wang, Siqi, 2024. "Reliability analysis of multi-state balanced systems with standby components switching mechanism," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    14. Dui, Hongyan & Zhang, Yulu & Bai, Guanghan, 2024. "Analysis of variable system cost and maintenance strategy in life cycle considering different failure modes," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    15. Zhao, Xiujie & He, Shuguang & Xie, Min, 2018. "Utilizing experimental degradation data for warranty cost optimization under imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 177(C), pages 108-119.
    16. Zhang, Hanxiao & Li, Yan-Fu, 2022. "Robust optimization on redundancy allocation problems in multi-state and continuous-state series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    17. Zhang, Ao & Wang, Zhihua & Bao, Rui & Liu, Chengrui & Wu, Qiong & Cao, Shihao, 2023. "A novel failure time estimation method for degradation analysis based on general nonlinear Wiener processes," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    18. Li, Meiyan & Wu, Bei, 2024. "Optimal condition-based opportunistic maintenance policy for two-component systems considering common cause failure," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
    19. Feng-Rung Hu & Jia-Sheng Hu, 2024. "On V-Geometric Ergodicity Markov Chains of the Two-Inertia Systems," Mathematics, MDPI, vol. 12(10), pages 1-11, May.
    20. Yang, Bofan & Zhang, Lin & Zhang, Bo & Xiang, Yang & An, Lei & Wang, Wenfeng, 2022. "Complex equipment system resilience: Composition, measurement and element analysis," Reliability Engineering and System Safety, Elsevier, vol. 228(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:250:y:2024:i:c:s095183202400379x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.