IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v192y2019ics0951832018300991.html
   My bibliography  Save this article

Optimization of on-condition thresholds for a system of degrading components with competing dependent failure processes

Author

Listed:
  • Yousefi, Nooshin
  • Coit, David W.
  • Song, Sanling
  • Feng, Qianmei

Abstract

An optimization model has been formulated and solved to determine on-condition failure thresholds and inspection intervals for multi-component systems with each component experiencing multiple failure processes due to simultaneous exposure to degradation and shock loads. In this new model, we consider on-condition maintenance optimization for systems of degrading components, which offers cost benefits over time-based preventive maintenance or replace-on-failure policies. For systems of degrading components, this can be a particularly difficult problem because of the dependent degradation and dependent failure times. In previous research, preventive maintenance and periodic inspection models have been considered; however, for systems whose costs due to failure are high, it is prudent to avoid the event of failure, i.e., the components or system should be repaired or replaced the before the failure happens. The determination of optimal on-condition thresholds for all components is effective to avoid failure and to minimize cost. Low on-condition thresholds can be inefficient because they waste component's life, and high on-condition thresholds are risky because the components are prone to costly failure. In this paper, we formulated and solved a new optimization model to determine optimal on-condition thresholds and inspection intervals. In our model, when the system is inspected, all components are inspected at that time. An inspection interval may be optimal for one component, but might be undesirable for another component, so the optimization requires a compromise. The on-condition maintenance optimization model is demonstrated on several examples.

Suggested Citation

  • Yousefi, Nooshin & Coit, David W. & Song, Sanling & Feng, Qianmei, 2019. "Optimization of on-condition thresholds for a system of degrading components with competing dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 192(C).
  • Handle: RePEc:eee:reensy:v:192:y:2019:i:c:s0951832018300991
    DOI: 10.1016/j.ress.2019.106547
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832018300991
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2019.106547?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    2. Sanling Song & David W. Coit & Qianmei Feng, 2016. "Reliability analysis of multiple-component series systems subject to hard and soft failures with dependent shock effects," IISE Transactions, Taylor & Francis Journals, vol. 48(8), pages 720-735, August.
    3. Zhu, Y. & Elsayed, E.A. & Liao, H. & Chan, L.Y., 2010. "Availability optimization of systems subject to competing risk," European Journal of Operational Research, Elsevier, vol. 202(3), pages 781-788, May.
    4. Caballé, N.C. & Castro, I.T. & Pérez, C.J. & Lanza-Gutiérrez, J.M., 2015. "A condition-based maintenance of a dependent degradation-threshold-shock model in a system with multiple degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 98-109.
    5. Chien-Kuo Sung & Shey-Huei Sheu & Tsung-Shin Hsu & Yan-Chun Chen, 2013. "Extended optimal replacement policy for a two-unit system with failure rate interaction and external shocks," International Journal of Systems Science, Taylor & Francis Journals, vol. 44(5), pages 877-888.
    6. Linkan Bian & Nagi Gebraeel, 2014. "Stochastic modeling and real-time prognostics for multi-component systems with degradation rate interactions," IISE Transactions, Taylor & Francis Journals, vol. 46(5), pages 470-482.
    7. Hao Peng & Qianmei Feng & David Coit, 2010. "Reliability and maintenance modeling for systems subject to multiple dependent competing failure processes," IISE Transactions, Taylor & Francis Journals, vol. 43(1), pages 12-22.
    8. Young Myoung Ko & Eunshin Byon, 2017. "Condition-based joint maintenance optimization for a large-scale system with homogeneous units," IISE Transactions, Taylor & Francis Journals, vol. 49(5), pages 493-504, May.
    9. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    10. Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
    11. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    12. Liao, Haitao & Elsayed, Elsayed A. & Chan, Ling-Yau, 2006. "Maintenance of continuously monitored degrading systems," European Journal of Operational Research, Elsevier, vol. 175(2), pages 821-835, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yang, Ao & Qiu, Qingan & Zhu, Mingren & Cui, Lirong & Chen, Weilin & Chen, Jianhui, 2022. "Condition-based maintenance strategy for redundant systems with arbitrary structures using improved reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    2. Zhang, Aibo & Hao, Songhua & Li, Peng & Xie, Min & Liu, Yiliu, 2022. "Performance modeling for condition-based activation of the redundant safety system subject to harmful tests," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    3. Cao, Yingsai & Liu, Sifeng & Fang, Zhigeng & Dong, Wenjie, 2020. "Modeling ageing effects for multi-state systems with multiple components subject to competing and dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    4. Hajiha, Mohammadmahdi & Liu, Xiao & Lee, Young M. & Ramin, Moghaddass, 2022. "A physics-regularized data-driven approach for health prognostics of complex engineered systems with dependent health states," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    5. Wang, Xiaolin & Liu, Bin & Zhao, Xiujie, 2021. "A performance-based warranty for products subject to competing hard and soft failures," International Journal of Production Economics, Elsevier, vol. 233(C).
    6. Zhang, Wenyu & Zhang, Xiaohong & He, Shuguang & Zhao, Xing & He, Zhen, 2024. "Optimal condition-based maintenance policy for multi-component repairable systems with economic dependence in a finite-horizon," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    7. Jewgeni H. Dshalalow & Ryan T. White, 2022. "Fluctuation Analysis of a Soft-Extreme Shock Reliability Model," Mathematics, MDPI, vol. 10(18), pages 1-33, September.
    8. Meango, Toualith Jean-Marc & Ouali, Mohamed-Salah, 2020. "Failure interaction model based on extreme shock and Markov processes," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    9. Kong, Xuefeng & Yang, Jun, 2020. "Reliability analysis of composite insulators subject to multiple dependent competing failure processes with shock duration and shock damage self-recovery," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    10. Zhu, Xiaoyan & Wang, Jun & Yuan, Tao, 2019. "Design and maintenance for the data storage system considering system rebuilding process," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    11. Yousefi, Nooshin & Coit, David W. & Song, Sanling, 2020. "Reliability analysis of systems considering clusters of dependent degrading components," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    12. Wu, Bei & Ding, Dong, 2022. "A gamma process based model for systems subject to multiple dependent competing failure processes under Markovian environments," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    13. Shuyuan Gan & Bolun Wang & Zhifang Song, 2021. "A Combined Maintenance Strategy Considering Spares, Buffer, and Quality," Journal of Risk and Reliability, , vol. 235(3), pages 431-445, June.
    14. Chen, Zhiwei & Hong, Dongpao & Cui, Weiwei & Xue, Weikang & Wang, Yao & Zhong, Jilong, 2023. "Resilience evaluation and optimal design for weapon system of systems with dynamic reconfiguration," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    15. Liu, Qiannan & Ma, Lin & Wang, Naichao & Chen, Ankang & Jiang, Qihang, 2022. "A condition-based maintenance model considering multiple maintenance effects on the dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    16. Zhang, Xiaohong & Liao, Haitao & Zeng, Jianchao & Shi, Guannan & Zhao, Bing, 2021. "Optimal Condition-based Opportunistic Maintenance and Spare Parts Provisioning for a Two-unit System using a State Space Partitioning Approach," Reliability Engineering and System Safety, Elsevier, vol. 209(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    2. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    3. Yousefi, Nooshin & Coit, David W. & Song, Sanling, 2020. "Reliability analysis of systems considering clusters of dependent degrading components," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    4. Zhu, Qiushi & Peng, Hao & Timmermans, Bas & van Houtum, Geert-Jan, 2017. "A condition-based maintenance model for a single component in a system with scheduled and unscheduled downs," International Journal of Production Economics, Elsevier, vol. 193(C), pages 365-380.
    5. Keedy, Elias & Feng, Qianmei, 2012. "A physics-of-failure based reliability and maintenance modeling framework for stent deployment and operation," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 94-101.
    6. Chang, Miaoxin & Huang, Xianzhen & Coolen, Frank P.A. & Coolen-Maturi, Tahani, 2021. "Reliability analysis for systems based on degradation rates and hard failure thresholds changing with degradation levels," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    7. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    8. Wang, Xiaolin & Liu, Bin & Zhao, Xiujie, 2021. "A performance-based warranty for products subject to competing hard and soft failures," International Journal of Production Economics, Elsevier, vol. 233(C).
    9. Rassoul Noorossana & Kamyar Sabri-Laghaie, 2015. "Reliability and maintenance models for a dependent competing-risk system with multiple time-scales," Journal of Risk and Reliability, , vol. 229(2), pages 131-142, April.
    10. Olde Keizer, Minou & Teunter, Ruud, 2014. "Opportunistic condition-based maintenance and aperiodic inspections for a two-unit series system," Research Report 14033-OPERA, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    11. Yang, Li & Zhao, Yu & Peng, Rui & Ma, Xiaobing, 2018. "Hybrid preventive maintenance of competing failures under random environment," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 130-140.
    12. Guo, Chiming & Wang, Wenbin & Guo, Bo & Si, Xiaosheng, 2013. "A maintenance optimization model for mission-oriented systems based on Wiener degradation," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 183-194.
    13. Liu, Yao & Wang, Yashun & Fan, Zhengwei & Bai, Guanghan & Chen, Xun, 2021. "Reliability modeling and a statistical inference method of accelerated degradation testing with multiple stresses and dependent competing failure processes," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    14. Peng, Hao & van Houtum, Geert-Jan, 2016. "Joint optimization of condition-based maintenance and production lot-sizing," European Journal of Operational Research, Elsevier, vol. 253(1), pages 94-107.
    15. Mosayebi Omshi, E. & Shemehsavar, S. & Grall, A., 2024. "An intelligent maintenance policy for a latent degradation system," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    16. Lee, Juseong & Mitici, Mihaela, 2020. "An integrated assessment of safety and efficiency of aircraft maintenance strategies using agent-based modelling and stochastic Petri nets," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    17. Deng, Yingjun & Bucchianico, Alessandro Di & Pechenizkiy, Mykola, 2020. "Controlling the accuracy and uncertainty trade-off in RUL prediction with a surrogate Wiener propagation model," Reliability Engineering and System Safety, Elsevier, vol. 196(C).
    18. Ponchet, Amélie & Fouladirad, Mitra & Grall, Antoine, 2010. "Assessment of a maintenance model for a multi-deteriorating mode system," Reliability Engineering and System Safety, Elsevier, vol. 95(11), pages 1244-1254.
    19. Ji Hwan Cha & Maxim Finkelstein & Gregory Levitin, 2017. "Bivariate preventive maintenance for repairable systems subject to random shocks," Journal of Risk and Reliability, , vol. 231(6), pages 643-653, December.
    20. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2016. "Clustering condition-based maintenance for systems with redundancy and economic dependencies," European Journal of Operational Research, Elsevier, vol. 251(2), pages 531-540.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:192:y:2019:i:c:s0951832018300991. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.