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Optimal inspection-based preventive maintenance policy for three-state mechanical components under competing failure modes

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  • Zhang, Jian
  • Huang, Xiaoyan
  • Fang, Youtong
  • Zhou, Jing
  • Zhang, He
  • Li, Jing

Abstract

The degradation of mechanical components is non-stationary and their degradation level can only be detected through offline discrete inspection in most cases. Aiming at the effect of the non-stationary feature and the delay of state detection caused by discrete inspection on long-run operation cost, this paper focuses on proposing an optimal inspection-based maintenance policy for three-state mechanical components subject to competing failure modes. A double-Wiener-process degradation model is established to describe the two operation states, which includes two Wiener process models under the same law but with different parameters. In addition, a preventive maintenance policy including a degradation threshold, an age threshold and a degradation control limit are adopted. A five-scenario probability-based model is proposed to describe the state evolution during one inspection interval and then the analytical model of the impact of delay on detecting state-transition and degradation-level on preventive maintenance policy is proposed. An optimization model of an inspection- based maintenance is established. Finally, sensitivity analysis in terms of the decision variables for state-transition time distribution and parameters in wear-out state is carried out based on numerical examples and the efficiency and superiority of the proposed policy is demonstrated by comparing with the current two-state maintenance policy.

Suggested Citation

  • Zhang, Jian & Huang, Xiaoyan & Fang, Youtong & Zhou, Jing & Zhang, He & Li, Jing, 2016. "Optimal inspection-based preventive maintenance policy for three-state mechanical components under competing failure modes," Reliability Engineering and System Safety, Elsevier, vol. 152(C), pages 95-103.
    • Handle: RePEc:eee:reensy:v:152:y:2016:i:c:p:95-103
    DOI: 10.1016/j.ress.2016.02.007
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    References listed on IDEAS

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    3. Cheng, Yao & Wei, Yian & Liao, Haitao, 2022. "Optimal sampling-based sequential inspection and maintenance plans for a heterogeneous product with competing failure modes," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    4. Martorell, P. & Martón, I. & Sánchez, A.I. & Martorell, S., 2017. "Unavailability model for demand-caused failures of safety components addressing degradation by demand-induced stress, maintenance effectiveness and test efficiency," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 18-27.
    5. Yang, Li & Ma, Xiaobing & Peng, Rui & Zhai, Qingqing & Zhao, Yu, 2017. "A preventive maintenance policy based on dependent two-stage deterioration and external shocks," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 201-211.
    6. Jingyi Liu & Yugang Zhang & Bifeng Song, 2019. "Reliability and maintenance modeling for competing failures with intermission considered," Journal of Risk and Reliability, , vol. 233(5), pages 898-907, October.
    7. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    8. Wang, Jun & Zhu, Xiaoyan, 2021. "Joint optimization of condition-based maintenance and inventory control for a k-out-of-n:F system of multi-state degrading components," European Journal of Operational Research, Elsevier, vol. 290(2), pages 514-529.

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