IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v240y2021ics0925527321002000.html
   My bibliography  Save this article

Integration of Industry 4.0 technologies into Total Productive Maintenance practices

Author

Listed:
  • Tortorella, Guilherme Luz
  • Fogliatto, Flavio S.
  • Cauchick-Miguel, Paulo A.
  • Kurnia, Sherah
  • Jurburg, Daniel

Abstract

Total Productive Maintenance (TPM), an important maintenance management approach grounded on lean principles, has found widespread applicability in the manufacturing sector since the 1950's. More recently, Industry 4.0 (I4.0) has promoted the digitalization of several functional areas bringing disruptive innovation to manufacturing environments. This paper aims at examining the integration of I4.0 technologies into Total Productive Maintenance (TPM) practices in multiple large-sized manufacturing companies. Case-based research is adopted to investigate four manufacturers located in Southern Brazil. Guided by the Diffusion of Innovation Theory (DIT) as a theoretical lens, within-case and cross-case analyses are performed. Findings indicate that the integration of I4.0 into TPM results in benefits and barriers associated with DIT's attributes (real advantage, compatibility, complexity, trialability, and observability), although their degree and orientation vary according to the attribute. Identifying aspects that could constrain a successful digitalization of TPM may help companies develop countermeasures to promote innovation adoption. Our results may help practitioners with the digitalization of TPM by offering a more realistic vision of the difficulties and benefits they may experience in practice. We conclude the paper with five research propositions derived from the multiple case data findings.

Suggested Citation

  • Tortorella, Guilherme Luz & Fogliatto, Flavio S. & Cauchick-Miguel, Paulo A. & Kurnia, Sherah & Jurburg, Daniel, 2021. "Integration of Industry 4.0 technologies into Total Productive Maintenance practices," International Journal of Production Economics, Elsevier, vol. 240(C).
    • Handle: RePEc:eee:proeco:v:240:y:2021:i:c:s0925527321002000
    DOI: 10.1016/j.ijpe.2021.108224
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527321002000
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2021.108224?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Llopis-Albert, Carlos & Rubio, Francisco & Valero, Francisco, 2021. "Impact of digital transformation on the automotive industry," Technological Forecasting and Social Change, Elsevier, vol. 162(C).
    2. Bokrantz, Jon & Skoogh, Anders & Berlin, Cecilia & Wuest, Thorsten & Stahre, Johan, 2020. "Smart Maintenance: an empirically grounded conceptualization," International Journal of Production Economics, Elsevier, vol. 223(C).
    3. Reischauer, Georg, 2018. "Industry 4.0 as policy-driven discourse to institutionalize innovation systems in manufacturing," Technological Forecasting and Social Change, Elsevier, vol. 132(C), pages 26-33.
    4. Jabbour, Charbel Jose Chiappetta & Jabbour, Ana Beatriz Lopes de Sousa & Sarkis, Joseph & Filho, Moacir Godinho, 2019. "Unlocking the circular economy through new business models based on large-scale data: An integrative framework and research agenda," Technological Forecasting and Social Change, Elsevier, vol. 144(C), pages 546-552.
    5. José Luís Quesado Pinto & João Carlos O. Matias & Carina Pimentel & Susana Garrido Azevedo & Kannan Govindan, 2018. "Introduction to Lean and Just-in-Time Manufacturing," Management for Professionals, in: Just in Time Factory, chapter 1, pages 1-4, Springer.
    6. Bokrantz, Jon & Skoogh, Anders & Berlin, Cecilia & Stahre, Johan, 2017. "Maintenance in digitalised manufacturing: Delphi-based scenarios for 2030," International Journal of Production Economics, Elsevier, vol. 191(C), pages 154-169.
    7. Dalenogare, Lucas Santos & Benitez, Guilherme Brittes & Ayala, Néstor Fabián & Frank, Alejandro Germán, 2018. "The expected contribution of Industry 4.0 technologies for industrial performance," International Journal of Production Economics, Elsevier, vol. 204(C), pages 383-394.
    8. Jay Lee & Haixia Wang, 2008. "New Technologies for Maintenance," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 3, pages 49-78, Springer.
    9. Li Da Xu & Eric L. Xu & Ling Li, 2018. "Industry 4.0: state of the art and future trends," International Journal of Production Research, Taylor & Francis Journals, vol. 56(8), pages 2941-2962, April.
    10. Tejinder Pal Singh & Inderpreet Singh Ahuja, 2017. "Evaluating manufacturing performance through strategic total productive maintenance implementation in a food processing industry," International Journal of Productivity and Quality Management, Inderscience Enterprises Ltd, vol. 21(4), pages 429-442.
    11. Bokrantz, Jon & Skoogh, Anders & Berlin, Cecilia & Wuest, Thorsten & Stahre, Johan, 2020. "Smart Maintenance: a research agenda for industrial maintenance management," International Journal of Production Economics, Elsevier, vol. 224(C).
    12. de Sousa Jabbour, Ana Beatriz Lopes & Jabbour, Charbel Jose Chiappetta & Foropon, Cyril & Godinho Filho, Moacir, 2018. "When titans meet – Can industry 4.0 revolutionise the environmentally-sustainable manufacturing wave? The role of critical success factors," Technological Forecasting and Social Change, Elsevier, vol. 132(C), pages 18-25.
    13. Mandeep Kaur & Kanwarpreet Singh & Inderpreet Singh Ahuja & Pragat Singh, 2015. "Justification of synergistic implementation of TQM-TPM paradigms using analytical hierarchy process," International Journal of Process Management and Benchmarking, Inderscience Enterprises Ltd, vol. 5(1), pages 1-18.
    14. Frank, Alejandro Germán & Dalenogare, Lucas Santos & Ayala, Néstor Fabián, 2019. "Industry 4.0 technologies: Implementation patterns in manufacturing companies," International Journal of Production Economics, Elsevier, vol. 210(C), pages 15-26.
    15. Maria Pia Ciano & Patrick Dallasega & Guido Orzes & Tommaso Rossi, 2021. "One-to-one relationships between Industry 4.0 technologies and Lean Production techniques: a multiple case study," International Journal of Production Research, Taylor & Francis Journals, vol. 59(5), pages 1386-1410, March.
    16. Tortorella, Guilherme Luz & Cawley Vergara, Alejandro Mac & Garza-Reyes, Jose Arturo & Sawhney, Rapinder, 2020. "Organizational learning paths based upon industry 4.0 adoption: An empirical study with Brazilian manufacturers," International Journal of Production Economics, Elsevier, vol. 219(C), pages 284-294.
    17. Henning Kagermann, 2015. "Change Through Digitization—Value Creation in the Age of Industry 4.0," Springer Books, in: Horst Albach & Heribert Meffert & Andreas Pinkwart & Ralf Reichwald (ed.), Management of Permanent Change, edition 127, chapter 2, pages 23-45, Springer.
    18. Guilherme Luz Tortorella & Diego Fettermann, 2018. "Implementation of Industry 4.0 and lean production in Brazilian manufacturing companies," International Journal of Production Research, Taylor & Francis Journals, vol. 56(8), pages 2975-2987, April.
    19. Tortorella, Guilherme Luz & Fogliatto, Flávio Sanson & Espôsto, Kleber Francisco & Vergara, Alejandro Mac Cawley & Vassolo, Roberto & Mendoza, Diego Tlapa & Narayanamurthy, Gopalakrishnan, 2020. "Effects of contingencies on healthcare 4.0 technologies adoption and barriers in emerging economies," Technological Forecasting and Social Change, Elsevier, vol. 156(C).
    20. Konecny, Philipp A. & Thun, Jörn-Henrik, 2011. "Do it separately or simultaneously--An empirical analysis of a conjoint implementation of TQM and TPM on plant performance," International Journal of Production Economics, Elsevier, vol. 133(2), pages 496-507, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. G.L. Tortorella & D. Powell & L. Liu & Moacir Godinho Filho & J. Antony & P. Hines & D.L.D.M. Nascimento, 2023. "How Has Social Media Been Affecting Problem-Solving in Organizations Undergoing Lean Production Implementation? A Multi-Case Study," Post-Print hal-04277175, HAL.
    2. Tortorella, Guilherme Luz & Saurin, Tarcisio A. & Hines, Peter & Antony, Jiju & Samson, Daniel, 2023. "Myths and facts of industry 4.0," International Journal of Production Economics, Elsevier, vol. 255(C).
    3. Dursun, İpek & Akcay, Alp & van Houtum, Geert-Jan, 2024. "How good must failure predictions be to make local spare parts stock superfluous?," International Journal of Production Economics, Elsevier, vol. 267(C).
    4. Stefan Brunner & Candice Kam Yuching & Klaus Bengler, 2024. "Streamlining operations management by classifying methods and concepts of Lean and Ergonomics within a sociotechnical framework," Operations Management Research, Springer, vol. 17(3), pages 1172-1196, September.
    5. Sunder M, Vijaya & Prashar, Anupama, 2024. "The interplay of lean practices and digitalization on organizational learning systems and operational performance," International Journal of Production Economics, Elsevier, vol. 270(C).
    6. Cannavacciuolo, Lorella & Ferraro, Giovanna & Ponsiglione, Cristina & Primario, Simonetta & Quinto, Ivana, 2023. "Technological innovation-enabling industry 4.0 paradigm: A systematic literature review," Technovation, Elsevier, vol. 124(C).
    7. Krishna Kumar Dadsena & Pushpesh Pant & Sanjoy Kumar Paul & Saurabh Pratap, 2024. "Overcoming strategies for supply chain digitization barriers: Implications for sustainable development goals," Business Strategy and the Environment, Wiley Blackwell, vol. 33(5), pages 3887-3910, July.
    8. Saihi, Afef & Ben-Daya, Mohamed & As'ad, Rami, 2023. "Underpinning success factors of maintenance digital transformation: A hybrid reactive Delphi approach," International Journal of Production Economics, Elsevier, vol. 255(C).
    9. Colombari, Ruggero & Geuna, Aldo & Helper, Susan & Martins, Raphael & Paolucci, Emilio & Ricci, Riccardo & Seamans, Robert, 2023. "The interplay between data-driven decision-making and digitalization: A firm-level survey of the Italian and U.S. automotive industries," International Journal of Production Economics, Elsevier, vol. 255(C).
    10. Dursun, İpek & Akçay, Alp & van Houtum, Geert-Jan, 2022. "Data pooling for multiple single-component systems under population heterogeneity," International Journal of Production Economics, Elsevier, vol. 250(C).
    11. Bokrantz, Jon & Skoogh, Anders, 2023. "Adoption patterns and performance implications of Smart Maintenance," International Journal of Production Economics, Elsevier, vol. 256(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gillani, Fatima & Chatha, Kamran Ali & Sadiq Jajja, Muhammad Shakeel & Farooq, Sami, 2020. "Implementation of digital manufacturing technologies: Antecedents and consequences," International Journal of Production Economics, Elsevier, vol. 229(C).
    2. Laubengaier, Désirée A. & Cagliano, Raffaella & Canterino, Filomena, 2022. "It Takes Two to Tango: Analyzing the Relationship between Technological and Administrative Process Innovations in Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 180(C).
    3. Culot, Giovanna & Orzes, Guido & Sartor, Marco & Nassimbeni, Guido, 2020. "The future of manufacturing: A Delphi-based scenario analysis on Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 157(C).
    4. Oliveira-Dias, Diéssica de & Maqueira-Marin, Juan Manuel & Moyano-Fuentes, José & Carvalho, Helena, 2023. "Implications of using Industry 4.0 base technologies for lean and agile supply chains and performance," International Journal of Production Economics, Elsevier, vol. 262(C).
    5. Meindl, Benjamin & Ayala, Néstor Fabián & Mendonça, Joana & Frank, Alejandro G., 2021. "The four smarts of Industry 4.0: Evolution of ten years of research and future perspectives," Technological Forecasting and Social Change, Elsevier, vol. 168(C).
    6. Rodríguez-Espíndola, Oscar & Chowdhury, Soumyadeb & Dey, Prasanta Kumar & Albores, Pavel & Emrouznejad, Ali, 2022. "Analysis of the adoption of emergent technologies for risk management in the era of digital manufacturing," Technological Forecasting and Social Change, Elsevier, vol. 178(C).
    7. Tortorella, Guilherme Luz & Saurin, Tarcísio Abreu & Filho, Moacir Godinho & Samson, Daniel & Kumar, Maneesh, 2021. "Bundles of Lean Automation practices and principles and their impact on operational performance," International Journal of Production Economics, Elsevier, vol. 235(C).
    8. Lee, Changhun & Lim, Chiehyeon, 2021. "From technological development to social advance: A review of Industry 4.0 through machine learning," Technological Forecasting and Social Change, Elsevier, vol. 167(C).
    9. Battaglia, Daniele & Galati, Francesco & Molinaro, Margherita & Pessot, Elena, 2023. "Full, hybrid and platform complementarity: Exploring the industry 4.0 technology-performance link," International Journal of Production Economics, Elsevier, vol. 263(C).
    10. Colombari, Ruggero & Geuna, Aldo & Helper, Susan & Martins, Raphael & Paolucci, Emilio & Ricci, Riccardo & Seamans, Robert, 2023. "The interplay between data-driven decision-making and digitalization: A firm-level survey of the Italian and U.S. automotive industries," International Journal of Production Economics, Elsevier, vol. 255(C).
    11. Tortorella, Guilherme Luz & Narayanamurthy, Gopalakrishnan & Thurer, Matthias, 2021. "Identifying pathways to a high-performing lean automation implementation: An empirical study in the manufacturing industry," International Journal of Production Economics, Elsevier, vol. 231(C).
    12. Bai, Chunguang & Dallasega, Patrick & Orzes, Guido & Sarkis, Joseph, 2020. "Industry 4.0 technologies assessment: A sustainability perspective," International Journal of Production Economics, Elsevier, vol. 229(C).
    13. Tao, Zhibin & Chao, Jiaxiao, 2024. "Unlocking new opportunities in the industry 4.0 era, exploring the critical impact of digital technology on sustainable performance and the mediating role of GSCM practices," Innovation and Green Development, Elsevier, vol. 3(3).
    14. Bokrantz, Jon & Skoogh, Anders & Berlin, Cecilia & Wuest, Thorsten & Stahre, Johan, 2020. "Smart Maintenance: a research agenda for industrial maintenance management," International Journal of Production Economics, Elsevier, vol. 224(C).
    15. Rafael, Lizarralde Dorronsoro & Jaione, Ganzarain Epelde & Cristina, López & Ibon, Serrano Lasa, 2020. "An Industry 4.0 maturity model for machine tool companies," Technological Forecasting and Social Change, Elsevier, vol. 159(C).
    16. Culot, Giovanna & Nassimbeni, Guido & Orzes, Guido & Sartor, Marco, 2020. "Behind the definition of Industry 4.0: Analysis and open questions," International Journal of Production Economics, Elsevier, vol. 226(C).
    17. Cugno, Monica & Castagnoli, Rebecca & Büchi, Giacomo, 2021. "Openness to Industry 4.0 and performance: The impact of barriers and incentives," Technological Forecasting and Social Change, Elsevier, vol. 168(C).
    18. Kristoffersen, Eivind & Blomsma, Fenna & Mikalef, Patrick & Li, Jingyue, 2020. "The smart circular economy: A digital-enabled circular strategies framework for manufacturing companies," Journal of Business Research, Elsevier, vol. 120(C), pages 241-261.
    19. Bag, Surajit & Gupta, Shivam & Kumar, Sameer, 2021. "Industry 4.0 adoption and 10R advance manufacturing capabilities for sustainable development," International Journal of Production Economics, Elsevier, vol. 231(C).
    20. Tortorella, Guilherme Luz & Saurin, Tarcísio Abreu & Fogliatto, Flavio S. & Rosa, Valentina M. & Tonetto, Leandro M & Magrabi, Farah, 2021. "Impacts of Healthcare 4.0 digital technologies on the resilience of hospitals," Technological Forecasting and Social Change, Elsevier, vol. 166(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:240:y:2021:i:c:s0925527321002000. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.