IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v201y2018icp1-17.html
   My bibliography  Save this article

Modeling and long-term forecasting demand in spare parts logistics businesses

Author

Listed:
  • Dombi, József
  • Jónás, Tamás
  • Tóth, Zsuzsanna Eszter

Abstract

In order to provide high service levels, companies competing in the electronics manufacturing sector need to ensure the availability of spare parts for repair and maintenance operations. This paper examines the purchase life-cycles of electronic spare parts and presents a new way of modeling and forecasting spare part demand for electronic commodities in the spare parts logistics services. The presented modeling methodology is founded on the assumption that the purchase life-cycles of spare parts can be described by a curve with short term fluctuations around it. For this purpose, a flexible Demand Model Function is introduced. The proposed forecasting method uses a knowledge discovery-based approach that is built upon the combined application of analytic and soft computational techniques and is able to indicate the turning points of the purchase life-cycle curve. The novelty lies in the fact that the model function has certain characteristics which support describing and interpreting the demand trend as a function of time. The application of our methodology is mainly advantageous in long-term forecasting, it can be especially useful in supporting purchase planning decisions in the ramp-up and declining phases of purchase life-cycles of product specific spare parts. A demonstrative example is used to illustrate the applicability of the proposed methodology. Its forecasting capability is compared to those of some widely applied methods in business practice. From the results, the new method may be viewed as a viable alternative spare part demand forecasting technique in spare part logistics sector.

Suggested Citation

  • Dombi, József & Jónás, Tamás & Tóth, Zsuzsanna Eszter, 2018. "Modeling and long-term forecasting demand in spare parts logistics businesses," International Journal of Production Economics, Elsevier, vol. 201(C), pages 1-17.
  • Handle: RePEc:eee:proeco:v:201:y:2018:i:c:p:1-17
    DOI: 10.1016/j.ijpe.2018.04.015
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527318301701
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ijpe.2018.04.015?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Huarng, Kunhuang & Yu, Tiffany Hui-Kuang, 2006. "The application of neural networks to forecast fuzzy time series," Physica A: Statistical Mechanics and its Applications, Elsevier, vol. 363(2), pages 481-491.
    2. Huiskonen, Janne, 2001. "Maintenance spare parts logistics: Special characteristics and strategic choices," International Journal of Production Economics, Elsevier, vol. 71(1-3), pages 125-133, May.
    3. Gajpal, Prem Prakash & Ganesh, L. S. & Rajendran, Chandrasekharan, 1994. "Criticality analysis of spare parts using the analytic hierarchy process," International Journal of Production Economics, Elsevier, vol. 35(1-3), pages 293-297, June.
    4. Kourentzes, Nikolaos, 2013. "Intermittent demand forecasts with neural networks," International Journal of Production Economics, Elsevier, vol. 143(1), pages 198-206.
    5. Gutierrez, Rafael S. & Solis, Adriano O. & Mukhopadhyay, Somnath, 2008. "Lumpy demand forecasting using neural networks," International Journal of Production Economics, Elsevier, vol. 111(2), pages 409-420, February.
    6. M N Jalil & R A Zuidwijk & M Fleischmann & Jo A E E van Nunen, 2011. "Spare parts logistics and installed base information," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(3), pages 442-457, March.
    7. Somnath Mukhopadhyay & Adriano O. Solis & Rafael S. Gutierrez, 2012. "The Accuracy of Non‐traditional versus Traditional Methods of Forecasting Lumpy Demand," Journal of Forecasting, John Wiley & Sons, Ltd., vol. 31(8), pages 721-735, December.
    8. Dekker, Rommert & Pinçe, Çerağ & Zuidwijk, Rob & Jalil, Muhammad Naiman, 2013. "On the use of installed base information for spare parts logistics: A review of ideas and industry practice," International Journal of Production Economics, Elsevier, vol. 143(2), pages 536-545.
    9. Hyndman, Rob J. & Khandakar, Yeasmin, 2008. "Automatic Time Series Forecasting: The forecast Package for R," Journal of Statistical Software, Foundation for Open Access Statistics, vol. 27(i03).
    10. John E. Boylan & Aris A. Syntetos, 2008. "Forecasting for Inventory Management of Service Parts," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 20, pages 479-506, Springer.
    11. Dong, Ruijun & Pedrycz, Witold, 2008. "A granular time series approach to long-term forecasting and trend forecasting," Physica A: Statistical Mechanics and its Applications, Elsevier, vol. 387(13), pages 3253-3270.
    12. Murthy, D. N. P. & Solem, O. & Roren, T., 2004. "Product warranty logistics: Issues and challenges," European Journal of Operational Research, Elsevier, vol. 156(1), pages 110-126, July.
    13. Kennedy, W. J. & Wayne Patterson, J. & Fredendall, Lawrence D., 2002. "An overview of recent literature on spare parts inventories," International Journal of Production Economics, Elsevier, vol. 76(2), pages 201-215, March.
    14. van der Heijden, Matthieu & Iskandar, Bermawi P., 2013. "Last time buy decisions for products sold under warranty," European Journal of Operational Research, Elsevier, vol. 224(2), pages 302-312.
    15. Bacchetti, Andrea & Saccani, Nicola, 2012. "Spare parts classification and demand forecasting for stock control: Investigating the gap between research and practice," Omega, Elsevier, vol. 40(6), pages 722-737.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dolgui, Alexandre & Hashemi-Petroodi, S. Ehsan & Kovalev, Sergey & Kovalyov, Mikhail Y., 2021. "Profitability of a multi-model manufacturing line versus multiple dedicated lines," International Journal of Production Economics, Elsevier, vol. 236(C).
    2. Pinçe, Çerağ & Turrini, Laura & Meissner, Joern, 2021. "Intermittent demand forecasting for spare parts: A Critical review," Omega, Elsevier, vol. 105(C).
    3. Amniattalab, Ayda & Frenk, J.B.G. & Hekimoğlu, Mustafa, 2023. "On spare parts demand and the installed base concept: A theoretical approach," International Journal of Production Economics, Elsevier, vol. 266(C).
    4. Boram Choi & Jong Hwan Suh, 2020. "Forecasting Spare Parts Demand of Military Aircraft: Comparisons of Data Mining Techniques and Managerial Features from the Case of South Korea," Sustainability, MDPI, vol. 12(15), pages 1-20, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Van der Auweraer, Sarah & Boute, Robert N. & Syntetos, Aris A., 2019. "Forecasting spare part demand with installed base information: A review," International Journal of Forecasting, Elsevier, vol. 35(1), pages 181-196.
    2. Bacchetti, A. & Plebani, F. & Saccani, N. & Syntetos, A.A., 2013. "Empirically-driven hierarchical classification of stock keeping units," International Journal of Production Economics, Elsevier, vol. 143(2), pages 263-274.
    3. Bacchetti, Andrea & Saccani, Nicola, 2012. "Spare parts classification and demand forecasting for stock control: Investigating the gap between research and practice," Omega, Elsevier, vol. 40(6), pages 722-737.
    4. Hu, Qiwei & Boylan, John E. & Chen, Huijing & Labib, Ashraf, 2018. "OR in spare parts management: A review," European Journal of Operational Research, Elsevier, vol. 266(2), pages 395-414.
    5. Pinçe, Çerağ & Turrini, Laura & Meissner, Joern, 2021. "Intermittent demand forecasting for spare parts: A Critical review," Omega, Elsevier, vol. 105(C).
    6. F. Tevhide Altekin & Ezgi Aylı & Güvenç Şahin, 2017. "After-sales services network design of a household appliances manufacturer," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(9), pages 1056-1067, September.
    7. Ye, Yuan & Lu, Yonggang & Robinson, Powell & Narayanan, Arunachalam, 2022. "An empirical Bayes approach to incorporating demand intermittency and irregularity into inventory control," European Journal of Operational Research, Elsevier, vol. 303(1), pages 255-272.
    8. Salinas, David & Flunkert, Valentin & Gasthaus, Jan & Januschowski, Tim, 2020. "DeepAR: Probabilistic forecasting with autoregressive recurrent networks," International Journal of Forecasting, Elsevier, vol. 36(3), pages 1181-1191.
    9. Van der Auweraer, Sarah & Boute, Robert, 2019. "Forecasting spare part demand using service maintenance information," International Journal of Production Economics, Elsevier, vol. 213(C), pages 138-149.
    10. Lolli, F. & Gamberini, R. & Regattieri, A. & Balugani, E. & Gatos, T. & Gucci, S., 2017. "Single-hidden layer neural networks for forecasting intermittent demand," International Journal of Production Economics, Elsevier, vol. 183(PA), pages 116-128.
    11. Zhu, Sha & Dekker, Rommert & van Jaarsveld, Willem & Renjie, Rex Wang & Koning, Alex J., 2017. "An improved method for forecasting spare parts demand using extreme value theory," European Journal of Operational Research, Elsevier, vol. 261(1), pages 169-181.
    12. Wang, Wenbin & Syntetos, Aris A., 2011. "Spare parts demand: Linking forecasting to equipment maintenance," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 47(6), pages 1194-1209.
    13. Hekimoğlu, Mustafa & Karlı, Deniz, 2023. "Modeling repair demand in existence of a nonstationary installed base," International Journal of Production Economics, Elsevier, vol. 263(C).
    14. Christopher A. Boone & Benjamin T. Hazen & Joseph B. Skipper & Robert E. Overstreet, 2018. "A framework for investigating optimization of service parts performance with big data," Annals of Operations Research, Springer, vol. 270(1), pages 65-74, November.
    15. Molenaers, An & Baets, Herman & Pintelon, Liliane & Waeyenbergh, Geert, 2012. "Criticality classification of spare parts: A case study," International Journal of Production Economics, Elsevier, vol. 140(2), pages 570-578.
    16. García-Benito, Juan Carlos & Martín-Peña, María-Luz, 2021. "A redistribution model with minimum backorders of spare parts: A proposal for the defence sector," European Journal of Operational Research, Elsevier, vol. 291(1), pages 178-193.
    17. Jin, Tongdan & Tian, Yu, 2012. "Optimizing reliability and service parts logistics for a time-varying installed base," European Journal of Operational Research, Elsevier, vol. 218(1), pages 152-162.
    18. Topan, E. & Eruguz, A.S. & Ma, W. & van der Heijden, M.C. & Dekker, R., 2020. "A review of operational spare parts service logistics in service control towers," European Journal of Operational Research, Elsevier, vol. 282(2), pages 401-414.
    19. Petropoulos, Fotios & Apiletti, Daniele & Assimakopoulos, Vassilios & Babai, Mohamed Zied & Barrow, Devon K. & Ben Taieb, Souhaib & Bergmeir, Christoph & Bessa, Ricardo J. & Bijak, Jakub & Boylan, Joh, 2022. "Forecasting: theory and practice," International Journal of Forecasting, Elsevier, vol. 38(3), pages 705-871.
      • Fotios Petropoulos & Daniele Apiletti & Vassilios Assimakopoulos & Mohamed Zied Babai & Devon K. Barrow & Souhaib Ben Taieb & Christoph Bergmeir & Ricardo J. Bessa & Jakub Bijak & John E. Boylan & Jet, 2020. "Forecasting: theory and practice," Papers 2012.03854, arXiv.org, revised Jan 2022.
    20. Prak, Dennis & Rogetzer, Patricia, 2022. "Timing intermittent demand with time-varying order-up-to levels," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1126-1136.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:201:y:2018:i:c:p:1-17. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.