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Modelling age replacement policy under multiple time scales and stochastic usage profiles

Author

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  • Diaz, Nicole
  • Pascual, Rodrigo
  • Ruggeri, Fabrizio
  • López Droguett, Enrique

Abstract

This paper offers an original methodology to set multi-dimensional maintenance policies for machines whose aging processes require using multiple time scales. It can be considered a generalization of the traditional approach, that usually employs a unique time scale and sets a single age limit to carry out preventive maintenance actions. The methodology also considers situations in which a set of machines are operated using multiple usage profiles. We define usage profile as the relationship between the use of a machine in terms of one main time scale and another scale. In our case study the age of a mining haul-truck component can be best modeled as a combination of operating hours and load cycles since the last overhaul. We compare the results obtained with respect to using a single time scale policy. The comparison shows the importance of the bias in decision making that may arise due to incomplete modelling of the components' aging process.

Suggested Citation

  • Diaz, Nicole & Pascual, Rodrigo & Ruggeri, Fabrizio & López Droguett, Enrique, 2017. "Modelling age replacement policy under multiple time scales and stochastic usage profiles," International Journal of Production Economics, Elsevier, vol. 188(C), pages 22-28.
    • Handle: RePEc:eee:proeco:v:188:y:2017:i:c:p:22-28
    DOI: 10.1016/j.ijpe.2017.03.009
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    References listed on IDEAS

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    1. Jiang, R. & Jardine, A.K.S., 2006. "Composite scale modeling in the presence of censored data," Reliability Engineering and System Safety, Elsevier, vol. 91(7), pages 756-764.
    2. Al-Najjar, Basim & Alsyouf, Imad, 2003. "Selecting the most efficient maintenance approach using fuzzy multiple criteria decision making," International Journal of Production Economics, Elsevier, vol. 84(1), pages 85-100, April.
    3. Pascual, R. & Meruane, V. & Rey, P.A., 2008. "On the effect of downtime costs and budget constraint on preventive and replacement policies," Reliability Engineering and System Safety, Elsevier, vol. 93(1), pages 144-151.
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    1. Milton Fonseca Junior & Ubiratan Holanda Bezerra & Jandecy Cabral Leite & Jorge Laureano Moya Rodríguez, 2017. "Maintenance Tools applied to Electric Generators to Improve Energy Efficiency and Power Quality of Thermoelectric Power Plants," Energies, MDPI, vol. 10(8), pages 1-21, July.

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