IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v145y2013i1p29-37.html
   My bibliography  Save this article

A matheuristic for aggregate production–distribution planning with mould sharing

Author

Listed:
  • Raa, Birger
  • Dullaert, Wout
  • Aghezzaf, El-Houssaine

Abstract

This paper discusses the aggregate production–distribution problem for a manufacturer of plastic products that are produced using injection moulding. For each product, only a single mould is available, but by exchanging moulds between plants, it is possible to produce any product at any plant. This mould sharing offers opportunities for cost savings but complicates the aggregate production–distribution planning. We present mixed integer linear programming formulations for this planning problem, and a matheuristic solution approach based on these models. The main goal of this aggregate planning tool is to quantify the opportunities that mould sharing offers to the plastics manufacturer. Computational experiments based on a real-life dataset confirm that mould sharing can reduce the production–distribution total cost with about 10%, and that the suggested matheuristic is capable of generating solutions that capture most of this significant savings potential.

Suggested Citation

  • Raa, Birger & Dullaert, Wout & Aghezzaf, El-Houssaine, 2013. "A matheuristic for aggregate production–distribution planning with mould sharing," International Journal of Production Economics, Elsevier, vol. 145(1), pages 29-37.
    • Handle: RePEc:eee:proeco:v:145:y:2013:i:1:p:29-37
    DOI: 10.1016/j.ijpe.2013.01.006
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527313000248
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2013.01.006?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gnoni, M. G. & Iavagnilio, R. & Mossa, G. & Mummolo, G. & Di Leva, A., 2003. "Production planning of a multi-site manufacturing system by hybrid modelling: A case study from the automotive industry," International Journal of Production Economics, Elsevier, vol. 85(2), pages 251-262, August.
    2. Aghezzaf, El-Houssaine, 2007. "Production planning and warehouse management in supply networks with inter-facility mold transfers," European Journal of Operational Research, Elsevier, vol. 182(3), pages 1122-1139, November.
    3. Gabriel R. Bitran & Horacio H. Yanasse, 1982. "Computational Complexity of the Capacitated Lot Size Problem," Management Science, INFORMS, vol. 28(10), pages 1174-1186, October.
    4. Leung, Stephen C.H. & Tsang, Sally O.S. & Ng, W.L. & Wu, Yue, 2007. "A robust optimization model for multi-site production planning problem in an uncertain environment," European Journal of Operational Research, Elsevier, vol. 181(1), pages 224-238, August.
    5. Mirzapour Al-e-hashem, S.M.J. & Malekly, H. & Aryanezhad, M.B., 2011. "A multi-objective robust optimization model for multi-product multi-site aggregate production planning in a supply chain under uncertainty," International Journal of Production Economics, Elsevier, vol. 134(1), pages 28-42, November.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pereira, Daniel Filipe & Oliveira, José Fernando & Carravilla, Maria Antónia, 2020. "Tactical sales and operations planning: A holistic framework and a literature review of decision-making models," International Journal of Production Economics, Elsevier, vol. 228(C).
    2. Guillermo Cabrera-Guerrero & Carolina Lagos & Carolina Castañeda & Franklin Johnson & Fernando Paredes & Enrique Cabrera, 2017. "Parameter Tuning for Local-Search-Based Matheuristic Methods," Complexity, Hindawi, vol. 2017, pages 1-15, December.
    3. Gansterer, Margaretha & Födermayr, Patrick & Hartl, Richard F., 2021. "The capacitated multi-level lot-sizing problem with distributed agents," International Journal of Production Economics, Elsevier, vol. 235(C).
    4. Sasan Khalifehzadeh & Mehdi Seifbarghy & Bahman Naderi, 2017. "Solving a fuzzy multi objective model of a production–distribution system using meta-heuristic based approaches," Journal of Intelligent Manufacturing, Springer, vol. 28(1), pages 95-109, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hashem Omrani & Farzane Adabi & Narges Adabi, 2017. "Designing an efficient supply chain network with uncertain data: a robust optimization—data envelopment analysis approach," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(7), pages 816-828, July.
    2. Aalaei, Amin & Davoudpour, Hamid, 2017. "A robust optimization model for cellular manufacturing system into supply chain management," International Journal of Production Economics, Elsevier, vol. 183(PC), pages 667-679.
    3. Pereira, Daniel Filipe & Oliveira, José Fernando & Carravilla, Maria Antónia, 2023. "Design of a sales plan in a hybrid contractual and non-contractual context in a setting of limited capacity: A robust approach," International Journal of Production Economics, Elsevier, vol. 260(C).
    4. Mohammaddust, Faeghe & Rezapour, Shabnam & Farahani, Reza Zanjirani & Mofidfar, Mohammad & Hill, Alex, 2017. "Developing lean and responsive supply chains: A robust model for alternative risk mitigation strategies in supply chain designs," International Journal of Production Economics, Elsevier, vol. 183(PC), pages 632-653.
    5. Morteza Lalmazloumian & Kuan Yew Wong & Kannan Govindan & Devika Kannan, 2016. "A robust optimization model for agile and build-to-order supply chain planning under uncertainties," Annals of Operations Research, Springer, vol. 240(2), pages 435-470, May.
    6. Dehghani, Ehsan & Jabalameli, Mohammad Saeed & Jabbarzadeh, Armin, 2018. "Robust design and optimization of solar photovoltaic supply chain in an uncertain environment," Energy, Elsevier, vol. 142(C), pages 139-156.
    7. Julian Englberger & Frank Herrmann & Michael Manitz, 2016. "Two-stage stochastic master production scheduling under demand uncertainty in a rolling planning environment," International Journal of Production Research, Taylor & Francis Journals, vol. 54(20), pages 6192-6215, October.
    8. Pournader, Mehrdokht & Ghaderi, Hadi & Hassanzadegan, Amir & Fahimnia, Behnam, 2021. "Artificial intelligence applications in supply chain management," International Journal of Production Economics, Elsevier, vol. 241(C).
    9. Jabbarzadeh, Armin & Haughton, Michael & Pourmehdi, Fahime, 2019. "A robust optimization model for efficient and green supply chain planning with postponement strategy," International Journal of Production Economics, Elsevier, vol. 214(C), pages 266-283.
    10. Behzadi, Golnar & O’Sullivan, Michael Justin & Olsen, Tava Lennon & Zhang, Abraham, 2018. "Agribusiness supply chain risk management: A review of quantitative decision models," Omega, Elsevier, vol. 79(C), pages 21-42.
    11. Meysam Hosseini & Arsalan Rahmani & F. Hooshmand, 2022. "A robust model for recharging station location problem," Operational Research, Springer, vol. 22(4), pages 4397-4440, September.
    12. Borodin, Valeria & Bourtembourg, Jean & Hnaien, Faicel & Labadie, Nacima, 2016. "Handling uncertainty in agricultural supply chain management: A state of the art," European Journal of Operational Research, Elsevier, vol. 254(2), pages 348-359.
    13. Severino, Gonzalo & Rivera, José & Parot, Roberto & Otaegui, Ernesto & Fuentes, Andrés & Reszka, Pedro, 2024. "Workforce and task optimization to guarantee oxygen bottling under a COVID-19 pandemic scenario: A Chilean case study," International Journal of Production Economics, Elsevier, vol. 271(C).
    14. Scott, James & Ho, William & Dey, Prasanta K. & Talluri, Srinivas, 2015. "A decision support system for supplier selection and order allocation in stochastic, multi-stakeholder and multi-criteria environments," International Journal of Production Economics, Elsevier, vol. 166(C), pages 226-237.
    15. Minjiao Zhang & Simge Küçükyavuz & Saumya Goel, 2014. "A Branch-and-Cut Method for Dynamic Decision Making Under Joint Chance Constraints," Management Science, INFORMS, vol. 60(5), pages 1317-1333, May.
    16. Sainathuni, Bhanuteja & Parikh, Pratik J. & Zhang, Xinhui & Kong, Nan, 2014. "The warehouse-inventory-transportation problem for supply chains," European Journal of Operational Research, Elsevier, vol. 237(2), pages 690-700.
    17. J. F. F. Almeida & S. V. Conceição & L. R. Pinto & B. R. P. Oliveira & L. F. Rodrigues, 2022. "Optimal sales and operations planning for integrated steel industries," Annals of Operations Research, Springer, vol. 315(2), pages 773-790, August.
    18. Ming Zhao & Minjiao Zhang, 2020. "Multiechelon Lot Sizing: New Complexities and Inequalities," Operations Research, INFORMS, vol. 68(2), pages 534-551, March.
    19. Stan van Hoesel & H. Edwin Romeijn & Dolores Romero Morales & Albert P. M. Wagelmans, 2005. "Integrated Lot Sizing in Serial Supply Chains with Production Capacities," Management Science, INFORMS, vol. 51(11), pages 1706-1719, November.
    20. Awi Federgruen & Joern Meissner & Michal Tzur, 2007. "Progressive Interval Heuristics for Multi-Item Capacitated Lot-Sizing Problems," Operations Research, INFORMS, vol. 55(3), pages 490-502, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:145:y:2013:i:1:p:29-37. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.