IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v122y2009i2p619-627.html
   My bibliography  Save this article

Throughput assessment of mixed-model flexible transfer lines with unreliable machines

Author

Listed:
  • Dhouib, K.
  • Gharbi, A.
  • Landolsi, N.

Abstract

Most of the research that has been carried out to date to analyse transfer line performance is so far limited to the mono-product systems due to the complexity associated with multi-product considerations. In this paper, we consider mixed-model flexible transfer lines manufacturing several product types. The flexible transfer line workstations are arranged in a serial configuration, interconnected by an automatic transfer mechanism, and subject to operation-dependent failures. The throughput is an important tool for measuring the performance of transfer lines, and this paper establishes a method for assessing this throughput. A general simulation model is proposed, allowing a comparison of the performance of the proposed method with those of approximate existing techniques. Numerical computations show that the proposed formulae are robust to estimate the throughput of multi-product transfer lines, and that the results are very satisfactory.

Suggested Citation

  • Dhouib, K. & Gharbi, A. & Landolsi, N., 2009. "Throughput assessment of mixed-model flexible transfer lines with unreliable machines," International Journal of Production Economics, Elsevier, vol. 122(2), pages 619-627, December.
    • Handle: RePEc:eee:proeco:v:122:y:2009:i:2:p:619-627
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(09)00217-5
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Xiao-Gao & Buzacott, John A., 1990. "Approximate models of assembly systems with finite inventory banks," European Journal of Operational Research, Elsevier, vol. 45(2-3), pages 143-154, April.
    2. Papadopoulos, H. T. & Heavey, C., 1996. "Queueing theory in manufacturing systems analysis and design: A classification of models for production and transfer lines," European Journal of Operational Research, Elsevier, vol. 92(1), pages 1-27, July.
    3. Bautista, Joaquin & Cano, Jaime, 2008. "Minimizing work overload in mixed-model assembly lines," International Journal of Production Economics, Elsevier, vol. 112(1), pages 177-191, March.
    4. Scholl, Armin, 1995. "Balancing and sequencing of assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 9690, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    5. Quadt, Daniel & Kuhn, Heinrich, 2007. "Batch scheduling of jobs with identical process times on flexible flow lines," International Journal of Production Economics, Elsevier, vol. 105(2), pages 385-401, February.
    6. McMullen, Patrick R. & Frazier, Gregory V., 1997. "A heuristic for solving mixed-model line balancing problems with stochastic task durations and parallel stations," International Journal of Production Economics, Elsevier, vol. 51(3), pages 177-190, September.
    7. Chen, Chin-Tai & Yuan, John, 2004. "Transient throughput analysis for a series type system of machines in terms of alternating renewal processes," European Journal of Operational Research, Elsevier, vol. 155(1), pages 178-197, May.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2007. "A classification of assembly line balancing problems," European Journal of Operational Research, Elsevier, vol. 183(2), pages 674-693, December.
    2. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.
    3. Becker, Christian & Scholl, Armin, 2006. "A survey on problems and methods in generalized assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 694-715, February.
    4. Marcus Ritt & Alysson M. Costa & Cristóbal Miralles, 2016. "The assembly line worker assignment and balancing problem with stochastic worker availability," International Journal of Production Research, Taylor & Francis Journals, vol. 54(3), pages 907-922, February.
    5. Hop, Nguyen Van, 2006. "A heuristic solution for fuzzy mixed-model line balancing problem," European Journal of Operational Research, Elsevier, vol. 168(3), pages 798-810, February.
    6. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2009. "Sequencing mixed-model assembly lines: Survey, classification and model critique," European Journal of Operational Research, Elsevier, vol. 192(2), pages 349-373, January.
    7. Farhood Rismanchian & Young Hoon Lee, 2018. "Moment-based approximations for first- and second-order transient performance measures of an unreliable workstation," Operational Research, Springer, vol. 18(1), pages 75-95, April.
    8. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2008. "Assembly line balancing: Which model to use when," International Journal of Production Economics, Elsevier, vol. 111(2), pages 509-528, February.
    9. Sachs, F.E. & Helber, S. & Kiesmüller, G.P., 2022. "Evaluation of Unreliable Flow Lines with Limited Buffer Capacities and Spare Part Provisioning," European Journal of Operational Research, Elsevier, vol. 302(2), pages 544-559.
    10. Xiaobo Zhao & Jianyong Liu & Katsuhisa Ohno & Shigenori Kotani, 2007. "Modeling and analysis of a mixed‐model assembly line with stochastic operation times," Naval Research Logistics (NRL), John Wiley & Sons, vol. 54(6), pages 681-691, September.
    11. Saeed Yaghoubi, 2015. "Due-date assignment for multi-server multi-stage assembly systems," International Journal of Systems Science, Taylor & Francis Journals, vol. 46(7), pages 1246-1256, May.
    12. Lambert, Alfred J.D., 2006. "Generation of assembly graphs by systematic analysis of assembly structures," European Journal of Operational Research, Elsevier, vol. 168(3), pages 932-951, February.
    13. Pape, Tom, 2015. "Heuristics and lower bounds for the simple assembly line balancing problem type 1: Overview, computational tests and improvements," European Journal of Operational Research, Elsevier, vol. 240(1), pages 32-42.
    14. Walter, Rico & Schulze, Philipp & Scholl, Armin, 2021. "SALSA: Combining branch-and-bound with dynamic programming to smoothen workloads in simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 295(3), pages 857-873.
    15. Moreira, Mayron César O. & Costa, Alysson M., 2013. "Hybrid heuristics for planning job rotation schedules in assembly lines with heterogeneous workers," International Journal of Production Economics, Elsevier, vol. 141(2), pages 552-560.
    16. Scholl, Armin & Becker, Christian, 2006. "State-of-the-art exact and heuristic solution procedures for simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 666-693, February.
    17. Diefenbach, Johannes & Stolletz, Raik, 2022. "Stochastic assembly line balancing: General bounds and reliability-based branch-and-bound algorithm," European Journal of Operational Research, Elsevier, vol. 302(2), pages 589-605.
    18. Konstantinos S. Boulas & Georgios D. Dounias & Chrissoleon T. Papadopoulos, 2023. "A hybrid evolutionary algorithm approach for estimating the throughput of short reliable approximately balanced production lines," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 823-852, February.
    19. Chica, Manuel & Bautista, Joaquín & Cordón, Óscar & Damas, Sergio, 2016. "A multiobjective model and evolutionary algorithms for robust time and space assembly line balancing under uncertain demand," Omega, Elsevier, vol. 58(C), pages 55-68.
    20. Boysen, Nils & Fliedner, Malte, 2008. "A versatile algorithm for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 184(1), pages 39-56, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:122:y:2009:i:2:p:619-627. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.