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A method for reducing inter-departure time variability in serial production lines

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  • Kalir, Adar A.
  • Sarin, Subhash C.

Abstract

The inter-departure time variability is an important measure in production lines. Higher variability means added work-in-process and less predictability in output. It can be a primary obstacle towards achieving on-time delivery. The effects of line parameters (e.g., line length or buffer capacity) on inter-departure time variability have been studied in recent years but no method has been proposed for its reduction. In this paper, such a strategy is proposed and studied via simulation. Results indicate that significant reductions (of more than 20%) in inter-departure time variability can be achieved for as little as 0.5% increase in the mean inter-departure time or without any increase at all, for a majority of the line parameter values experimented. This was found to be the case for symmetrical (uniform) processing time distributions as well as for asymmetrical skewed (exponential) distributions. Similar results have also been obtained in the application of the proposed strategy for the case when one station has a higher variance than the others. Therefore, in situations where output predictability is more of a problem than capacity, this strategy constitutes an effective alternative.

Suggested Citation

  • Kalir, Adar A. & Sarin, Subhash C., 2009. "A method for reducing inter-departure time variability in serial production lines," International Journal of Production Economics, Elsevier, vol. 120(2), pages 340-347, August.
    • Handle: RePEc:eee:proeco:v:120:y:2009:i:2:p:340-347
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    References listed on IDEAS

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    Cited by:

    1. Dauzère-Pérès, Stéphane & Hassoun, Michael, 2020. "On the importance of variability when managing metrology capacity," European Journal of Operational Research, Elsevier, vol. 282(1), pages 267-276.
    2. Sabry Shaaban & Rodrigo Romero-Silva, 2021. "Performance of merging lines with uneven buffer capacity allocation: the effects of unreliability under different inventory-related costs," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 29(4), pages 1253-1288, December.

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