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Online hydraulic calculation and operation optimization of industrial steam heating networks considering heat dissipation in pipes

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  • Zhong, Wei
  • Feng, Hongcui
  • Wang, Xuguang
  • Wu, Dingfei
  • Xue, Minghua
  • Wang, Jian

Abstract

Constructing industrial parks with DH (district heating) systems has become a main way to develop modern industry, which requires strict security and reliability of heating networks. Industrial steam heating networks are usually ring-shaped with multiple heating sources, and the working conditions would be changeable due to the high frequency and a wide range of load variation of heating consumers. Under a specific working condition, low steam velocity for a long time (namely “steam stagnation”) in certain pipes will result in CIWH (condensation-induced water hammer) which will threaten the security of the whole DH system. In this paper, a hydraulic calculation model is built to study the steam flow regime considering heat dissipation and condensation in pipes, an operation optimization method is proposed to help eliminate steam stagnation through optimizing the heat load distribution of each heating source, a general software system entitled “HEATNET” is presented to realize online hydraulic calculation and operation optimization for arbitrary structured heating networks. The practical application of HEATNET in Shanghai chemical industry zone shows that heat dissipation and condensation in pipes would influence the overall hydraulic calculation of steam heating networks and it can prevent CIWH and improve the security and reliability of steam heating networks.

Suggested Citation

  • Zhong, Wei & Feng, Hongcui & Wang, Xuguang & Wu, Dingfei & Xue, Minghua & Wang, Jian, 2015. "Online hydraulic calculation and operation optimization of industrial steam heating networks considering heat dissipation in pipes," Energy, Elsevier, vol. 87(C), pages 566-577.
    • Handle: RePEc:eee:energy:v:87:y:2015:i:c:p:566-577
    DOI: 10.1016/j.energy.2015.05.024
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    Cited by:

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    2. Zhong, Wei & Chen, Jiaying & Zhou, Yi & Li, Zhongbo & Lin, Xiaojie, 2019. "Network flexibility study of urban centralized heating system: Concept, modeling and evaluation," Energy, Elsevier, vol. 177(C), pages 334-346.
    3. Zhou, Suyang & Chen, Jinyi & Gu, Wei & Fang, Xin & Yuan, Xiaodong, 2023. "An adaptive space-step simulation approach for steam heating network considering condensate loss," Energy, Elsevier, vol. 263(PA).
    4. Lin, Xiaojie & Liu, Sibin & Lu, Shuowei & Li, Zhongbo & Zhou, Yi & Yu, Zitao & Zhong, Wei, 2020. "A study on operation control of urban centralized heating system based on cyber-physical systems," Energy, Elsevier, vol. 191(C).
    5. Zhuang, Wennan & Zhou, Suyang & Chen, Jinyi & Gu, Wei, 2024. "Operation optimization of electricity-steam coupled industrial energy system considering steam accumulator," Energy, Elsevier, vol. 289(C).
    6. Dong, Zhe & Cheng, Zhonghua & Zhu, Yunlong & Zhang, Zuoyi & Dong, Yujie & Huang, Xiaojin, 2024. "Passivity-based control of fluid flow networks with capacitance," Energy, Elsevier, vol. 299(C).
    7. Jarosław Piątkowski & Bożena Gajdzik & Aleksander Mesjasz, 2020. "Assessment of Material Durability of Steam Pipelines Based on Statistical Analysis of Strength Properties—Selected Models," Energies, MDPI, vol. 13(14), pages 1-18, July.
    8. Yang, Weijia & Huang, Yuping & Zhao, Daiqing, 2023. "A coupled hydraulic–thermal dynamic model for the steam network in a heat–electricity integrated energy system," Energy, Elsevier, vol. 263(PC).
    9. Ahn, Jonghoon & Chung, Dae Hun & Cho, Soolyeon, 2018. "Energy cost analysis of an intelligent building network adopting heat trading concept in a district heating model," Energy, Elsevier, vol. 151(C), pages 11-25.
    10. Wang, Hai & Wang, Haiying & Zhu, Tong & Deng, Wanli, 2017. "A novel model for steam transportation considering drainage loss in pipeline networks," Applied Energy, Elsevier, vol. 188(C), pages 178-189.

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