Life cycle cost approach involving steam transport model for insulation thickness optimization of steam pipes

Efficient steam pipe insulation is critical for minimizing heat loss during transportation, ensuring the economic viability of thermal processes or end-user applications. Unlike water-based systems, steam heat loss mechanisms are intricate, predominantly influenced by the transition of steam to condensate which introduces latent heat, thus significantly impacting overall heat loss. This study employs a life-cycle cost approach, integrating a comprehensive steam transport model to evaluate the optimal insulation thickness under varying temperature, flow rates and composite insulation schemes. The steam transport model incorporates a drainage energy loss term, providing a detailed depiction of the energy balance along the steam pipe. Results from the steam transportation simulation conducted on a single long pipe demonstrate a ∼4.6 % deviation between simulated and measured heat loss values. Furthermore, Life cycle cost analysis highlights the economically advantageous insulation configuration, comprising an aerogel blanket as the inner layer and glass wool as the outer layer. With increasing temperature, augmenting the proportion of aerogel blanket yields economic benefit, with the optimum thickness exhibiting a linear growth trend. Conversely, as the flow rate increases, the optimum insulation thickness remains constant.