A systematic approach for data generation for intelligent fault detection and diagnosis in District Heating

This study introduces a novel systematic approach to address the challenge of labeled data scarcity for fault detection and diagnosis (FDD) in District Heating (DH) systems. To replicate real-world DH fault scenarios, we have created a controlled laboratory emulation of a generic DH substation integrated with a climate chamber. Furthermore, we present an FDD pipeline using an isolation forest and a one-class support vector machine for fault detection alongside a random forest and a support vector machine for fault diagnosis. Our research analyzed the impact of data sampling frequencies on the FDD models, revealing that shorter intervals, such as 1-min and 5-min, significantly improve FDD performance. We provide detailed information on six scenarios, including normal operation, a minor valve leak, a valve leak, a stuck valve, a high heat curve, and a temperature sensor deviation. For each scenario, we present their signature, quantifying their unique behavior and providing deeper insights into the operational implications. The signatures suggest that, while variable, faults have a consistent pattern seen in the generic DH substation. While this work contributes directly to the DH field, our methodology also extends its applicability to a broader context where labeled data is scarce.