Resource utilization of gasified fine ash from entrained flow bed via thermal modification-melting combustion: A pilot study

China generates substantial quantities of gasified fine ash (GFA) annually through entrained flow bed coal gasification processes. These GFAs are laden with significant amounts of poorly reactive carbon and abundant ash resources, including silica, aluminum. Typically GFA represent not only a gross squandering of resources but also a potential source of environmental contamination. In order to use both ash and carbon of GFA, our team has developed the thermal modification -melting combustion method. The study conducted thermal modification-melting combustion experiments of GFA with auxiliary heating fuel and varying moisture content on a pilot-scale experimental platform. The aim was to ascertain the influence of operating conditions on the physical and chemical properties of GFA fuel, as well as the carbon conversion rate of GFA and the potential for reusing ash after melting combustion in the entire system. The results indicate that an increase in the moisture content of GFA allows the thermally modified fine ash (MFA) to possess smaller particle sizes and more reactive sites in carbon structures, along with higher combustible gas yield and calorific value. Post-melting combustion, the residual carbon conversion rate in GFA surpassed 96.88 %, indicative of a high recovery potential. Moreover, the ash slag, rich in inorganic non-metallic glassy phases, emerged as a promising candidate for material reuse and application.