IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v244y2022ipas0360544221028358.html
   My bibliography  Save this article

CFD analysis of the influence of variable wall thickness on the aerodynamic performance of small scale ORC scroll expanders

Author

Listed:
  • Emhardt, Simon
  • Tian, Guohong
  • Song, Panpan
  • Chew, John
  • Wei, Mingshan

Abstract

This research paper presents a CFD analysis of small scale ORC scroll expanders using variable and constant wall thicknesses by providing back-to-back aerodynamic performance comparisons. The evaluation of the three-dimensional and transient CFD results shows that the shorter scroll profile length of the variable wall thickness design (VWD) generated lower average radial and axial gas forces. In addition, higher pressure gradients in between individual working chambers contributed to a higher peak of the tangential gas moment despite higher transient gas force and tangential gas moment variations. Moreover, the pressure trace analysis reveals that the expansion process was finished at a crank angle of 816° in VWD, compared to 996° in the constant wall thickness design (CWD). The studies of the static pressure distributions along the surface of the fixed scroll of the two geometries indicate that static pressure drops through local radial clearances were higher in VWD. However, a higher number of static pressure drops occurred in CWD. The expansion process of CWD was driven by lower pressure gradients resulting in a complete dissipation of the large-scale vortices in the expansion chambers of CWD at the crank angle of 672°, in contrast to 600° in the expansion chambers of VWD.

Suggested Citation

  • Emhardt, Simon & Tian, Guohong & Song, Panpan & Chew, John & Wei, Mingshan, 2022. "CFD analysis of the influence of variable wall thickness on the aerodynamic performance of small scale ORC scroll expanders," Energy, Elsevier, vol. 244(PA).
  • Handle: RePEc:eee:energy:v:244:y:2022:i:pa:s0360544221028358
    DOI: 10.1016/j.energy.2021.122586
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221028358
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2021.122586?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Oh, Jinwoo & Jeong, Hoyoung & Kim, Joonbyum & Lee, Hoseong, 2020. "Numerical and experimental investigation on thermal-hydraulic characteristics of a scroll expander for organic Rankine cycle," Applied Energy, Elsevier, vol. 278(C).
    2. Kutlu, Cagri & Erdinc, Mehmet Tahir & Li, Jing & Su, Yuehong & Pei, Gang & Gao, Guangtao & Riffat, Saffa, 2020. "Evaluate the validity of the empirical correlations of clearance and friction coefficients to improve a scroll expander semi-empirical model," Energy, Elsevier, vol. 202(C).
    3. Song, Panpan & Wei, Mingshan & Zhang, Yangjun & Sun, Liwei & Emhardt, Simon & Zhuge, Weilin, 2018. "The impact of a bilateral symmetric discharge structure on the performance of a scroll expander for ORC power generation system," Energy, Elsevier, vol. 158(C), pages 458-470.
    4. Narasimhan, Arun Kumar & Wickramaratne, Chatura & Kamal, Rajeev & Goswami, D. Yogi & Singh, Punit, 2019. "Mapping scroll expander performance for organic working fluids using dimensionless parameters in Ns-Ds diagram," Energy, Elsevier, vol. 182(C), pages 739-752.
    5. Emhardt, Simon & Tian, Guohong & Song, Panpan & Chew, John & Wei, Mingshan, 2020. "CFD modelling of small scale ORC scroll expanders using variable wall thicknesses," Energy, Elsevier, vol. 199(C).
    6. Ziviani, Davide & James, Nelson A. & Accorsi, Felipe A. & Braun, James E. & Groll, Eckhard A., 2018. "Experimental and numerical analyses of a 5 kWe oil-free open-drive scroll expander for small-scale organic Rankine cycle (ORC) applications," Applied Energy, Elsevier, vol. 230(C), pages 1140-1156.
    7. Song, Panpan & Wei, Mingshan & Liu, Zhen & Zhao, Ben, 2015. "Effects of suction port arrangements on a scroll expander for a small scale ORC system based on CFD approach," Applied Energy, Elsevier, vol. 150(C), pages 274-285.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xiao, Meng & Zhou, Yuhao & Miao, Zheng & Yan, Peiwei & Zhang, Manzheng & Xu, Jinliang, 2024. "Multi-condition operating characteristics and optimization of a small-scale ORC system," Energy, Elsevier, vol. 290(C).
    2. Zhang, Hong-Hu & Zhang, Yi-Fan & Feng, Yong-Qiang & Chang, Jen-Chieh & Chang, Chao-Wei & Xi, Huan & Gong, Liang & Hung, Tzu-Chen & Li, Ming-Jia, 2023. "The parametric analysis on the system behaviors with scroll expanders employed in the ORC system: An experimental comparison," Energy, Elsevier, vol. 268(C).
    3. Hou, Xiaochen & Ji, Deliang & Zhou, Dan & Gao, Haibo, 2023. "Simulation study and performance analysis of free piston linear generator (FPLG) used for ORC system," Energy, Elsevier, vol. 282(C).
    4. Dan Dan & Yihang Zhao & Mingshan Wei & Xuehui Wang, 2023. "Review of Thermal Management Technology for Electric Vehicles," Energies, MDPI, vol. 16(12), pages 1-38, June.
    5. Liu, Yaru & Wang, Lei & Ng, Bing Feng, 2024. "A hybrid model-data-driven framework for inverse load identification of interval structures based on physics-informed neural network and improved Kalman filter algorithm," Applied Energy, Elsevier, vol. 359(C).
    6. Yuheng Du & Shuang Li & Michael Pekris & Wei Li & Guohong Tian, 2023. "Surrogate-Assisted Multi-Objective Optimisation of Transcritical Carbon Dioxide Scroll Expander Flank Clearance Based on Computational Fluid Dynamics," Energies, MDPI, vol. 16(14), pages 1-19, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Feng, Yong-qiang & Xu, Jing-wei & He, Zhi-xia & Hung, Tzu-Chen & Shao, Meng & Zhang, Fei-yang, 2022. "Numerical simulation and optimal design of scroll expander applied in a small-scale organic rankine cycle," Energy, Elsevier, vol. 260(C).
    2. Oh, Jinwoo & Jeong, Hoyoung & Kim, Joonbyum & Lee, Hoseong, 2020. "Numerical and experimental investigation on thermal-hydraulic characteristics of a scroll expander for organic Rankine cycle," Applied Energy, Elsevier, vol. 278(C).
    3. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2020. "Experimental Validation of a New Modeling for the Design Optimization of a Sliding Vane Rotary Expander Operating in an ORC-Based Power Unit," Energies, MDPI, vol. 13(16), pages 1-23, August.
    4. Jin, Yunli & Gao, Naiping & Zhu, Tong, 2022. "Effect of resistive load characteristics on the performance of Organic Rankine cycle (ORC)," Energy, Elsevier, vol. 246(C).
    5. Yuheng Du & Shuang Li & Michael Pekris & Wei Li & Guohong Tian, 2023. "Surrogate-Assisted Multi-Objective Optimisation of Transcritical Carbon Dioxide Scroll Expander Flank Clearance Based on Computational Fluid Dynamics," Energies, MDPI, vol. 16(14), pages 1-19, July.
    6. Emhardt, Simon & Tian, Guohong & Song, Panpan & Chew, John & Wei, Mingshan, 2020. "CFD modelling of small scale ORC scroll expanders using variable wall thicknesses," Energy, Elsevier, vol. 199(C).
    7. Murthy, Anarghya Ananda & Krishan, Gopal & Shenoy, Praveen & Patil, Ishwaragouda S, 2024. "Theoretical, CFD modelling and experimental investigation of a four-intersecting-vane rotary expander," Applied Energy, Elsevier, vol. 353(PB).
    8. Guo, Zhiyu & Zhang, Cancan & Wu, Yuting & Lei, Biao & Yan, Dong & Zhi, Ruiping & Shen, Lili, 2020. "Numerical optimization of intake and exhaust structure and experimental verification on single-screw expander for small-scale ORC applications," Energy, Elsevier, vol. 199(C).
    9. Ayachi, Fadhel & Ksayer, Elias Boulawz & Neveu, Pierre & Zoughaib, Assaad, 2016. "Experimental investigation and modeling of a hermetic scroll expander," Applied Energy, Elsevier, vol. 181(C), pages 256-267.
    10. Hailong Yang & Yonghong Xu & Xiaohui Zhong & Jiajun Zeng & Fubin Yang, 2024. "Experimental Investigation on the Performance of the Scroll Expander under Various Driving Cycles," Energies, MDPI, vol. 17(2), pages 1-24, January.
    11. Oh, Jinwoo & Jeong, Hoyoung & Lee, Hoseong, 2021. "Experimental and numerical analysis on low-temperature off-design organic Rankine cycle in perspective of mass conservation," Energy, Elsevier, vol. 234(C).
    12. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    13. Oh, Jinwoo & Park, Yunjae & Lee, Hoseong, 2022. "Development of a fully deterministic simulation model for organic Rankine cycle operating under off-design conditions," Applied Energy, Elsevier, vol. 307(C).
    14. Piotr Kolasiński, 2020. "The Method of the Working Fluid Selection for Organic Rankine Cycle (ORC) Systems Employing Volumetric Expanders," Energies, MDPI, vol. 13(3), pages 1-28, January.
    15. Jankowski, Marcin & Klonowicz, Piotr & Borsukiewicz, Aleksandra, 2021. "Multi-objective optimization of an ORC power plant using one-dimensional design of a radial-inflow turbine with backswept rotor blades," Energy, Elsevier, vol. 237(C).
    16. Nikolaisen, Monika & Andresen, Trond, 2021. "System impact of heat exchanger pressure loss in ORCs for smelter off-gas waste heat recovery," Energy, Elsevier, vol. 215(PB).
    17. Mendoza, Luis Carlos & Lemofouet, Sylvain & Schiffmann, Jürg, 2017. "Testing and modelling of a novel oil-free co-rotating scroll machine with water injection," Applied Energy, Elsevier, vol. 185(P1), pages 201-213.
    18. Songsong Song & Hongguang Zhang & Rui Zhao & Fanxiao Meng & Hongda Liu & Jingfu Wang & Baofeng Yao, 2017. "Simulation and Performance Analysis of Organic Rankine Systems for Stationary Compressed Natural Gas Engine," Energies, MDPI, vol. 10(4), pages 1-23, April.
    19. Song, Panpan & Wei, Mingshan & Zhang, Yangjun & Sun, Liwei & Emhardt, Simon & Zhuge, Weilin, 2018. "The impact of a bilateral symmetric discharge structure on the performance of a scroll expander for ORC power generation system," Energy, Elsevier, vol. 158(C), pages 458-470.
    20. Lei, Biao & Yu, Hai-bin & Li, Guo-qiang & Wu, Yu-Ting & Wang, Wei, 2022. "Thermodynamic investigations on internal generator cooling for hermetic expanders in Organic Rankine Cycles," Energy, Elsevier, vol. 251(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:244:y:2022:i:pa:s0360544221028358. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.