IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v227y2021ics0360544221007854.html
   My bibliography  Save this article

A simultaneous optimization model for a heat-integrated syngas-to-methanol process with Kalina Cycle for waste heat recovery

Author

Listed:
  • Zhuang, Yu
  • Zhou, Congcong
  • Zhang, Lei
  • Liu, Linlin
  • Du, Jian
  • Shen, Shengqiang

Abstract

The syngas to methanol (STM) process is an energy-intensive chemical production process, and effective utilization of waste heat can improve energy and economy efficiency. To address current challenges that complex interactions between process synthesis and waste heat recovery are not considered, a novel simultaneous optimization model is proposed for a heat-integrated syngas-to-methanol process with Kalina Cycle (KC) for waste heat recovery, where the identified key parameters of KC and STM are optimized simultaneously without reducing the overall conversion of hydrogen to produce methanol. In developing the model, an enhanced Heat Integration model that considers variable temperatures and flowrates is established to perform thermal cycle optimization with process synthesis by combination of simulation-based modelling approach and equation-based mathematical programming approach. The STM process is synthesized based on a rigorous kinetic modelling approach and the effect of process parameters on waste heat recovery is further analyzed by control variable method. The results show that the net power output of the whole system increases with the decrease of reaction pressure. The optimal medium temperature and inlet temperature of reactor are 180 °C and 160 °C, respectively. Moreover, the presented model can achieve the optimal coupling structure of KC and STM process with the maximized net power output of 15,206.3 kW, which increases by 81.6% compared with that of 8371.4 kW derived by the traditional sequential optimization method in previous study.

Suggested Citation

  • Zhuang, Yu & Zhou, Congcong & Zhang, Lei & Liu, Linlin & Du, Jian & Shen, Shengqiang, 2021. "A simultaneous optimization model for a heat-integrated syngas-to-methanol process with Kalina Cycle for waste heat recovery," Energy, Elsevier, vol. 227(C).
    • Handle: RePEc:eee:energy:v:227:y:2021:i:c:s0360544221007854
    DOI: 10.1016/j.energy.2021.120536
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221007854
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.120536?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhuang, Yu & Zhou, Congcong & Dong, Yachao & Du, Jian & Shen, Shengqiang, 2021. "A hierarchical optimization and design of double Kalina Cycles for waste heat recovery," Energy, Elsevier, vol. 219(C).
    2. Hegely, Laszlo & Lang, Peter, 2020. "Reduction of the energy demand of a second-generation bioethanol plant by heat integration and vapour recompression between different columns," Energy, Elsevier, vol. 208(C).
    3. Ji-chao, Yang & Sobhani, Behrooz, 2021. "Integration of biomass gasification with a supercritical CO2 and Kalina cycles in a combined heating and power system: A thermodynamic and exergoeconomic analysis," Energy, Elsevier, vol. 222(C).
    4. Kermani, Maziar & Wallerand, Anna S. & Kantor, Ivan D. & Maréchal, François, 2018. "Generic superstructure synthesis of organic Rankine cycles for waste heat recovery in industrial processes," Applied Energy, Elsevier, vol. 212(C), pages 1203-1225.
    5. Kim, Kyoung Hoon & Ko, Hyung Jong & Kim, Kyoungjin, 2014. "Assessment of pinch point characteristics in heat exchangers and condensers of ammonia–water based power cycles," Applied Energy, Elsevier, vol. 113(C), pages 970-981.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chong, Cheng Tung & Fan, Yee Van & Lee, Chew Tin & Klemeš, Jiří Jaromír, 2022. "Post COVID-19 ENERGY sustainability and carbon emissions neutrality," Energy, Elsevier, vol. 241(C).
    2. Qiliang Ye & Jiang Zeng & Yuan Li & Peiqing Yuan & Fuchen Wang, 2022. "Heat Integration for Phenols and Ammonia Recovery Process of Coal Gasification Wastewater Considering Optimization of Process Parameters," Energies, MDPI, vol. 15(23), pages 1-17, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Qian, Xiaoyan & Dai, Jie & Jiang, Weimin & Cai, Helen & Ye, Xixi & Shahab Vafadaran, Mohammad, 2024. "Economic viability and investment returns of innovative geothermal tri-generation systems: A comparative study," Renewable Energy, Elsevier, vol. 226(C).
    2. Mahmoudi, S.M.S. & Akbari Kordlar, M., 2018. "A new flexible geothermal based cogeneration system producing power and refrigeration," Renewable Energy, Elsevier, vol. 123(C), pages 499-512.
    3. Cai, Jianhui & Fei, Jiaming & Li, Liguang & Fei, Cheng & Maghsoudniazi, Mohammadhadi & Su, Zhanguo, 2023. "Multicriteria study of geothermal trigeneration systems with configurations of hybrid vapor compression refrigeration and Kalina cycles for sport arena application," Renewable Energy, Elsevier, vol. 219(P1).
    4. Marian Piwowarski & Krzysztof Kosowski & Marcin Richert, 2023. "Organic Supercritical Thermodynamic Cycles with Isothermal Turbine," Energies, MDPI, vol. 16(12), pages 1-17, June.
    5. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2020. "Techno-economic evaluation of biomass-to-fuels with solid-oxide electrolyzer," Applied Energy, Elsevier, vol. 270(C).
    6. Moosazadeh, Mohammad & Tariq, Shahzeb & Safder, Usman & Yoo, ChangKyoo, 2023. "Techno-economic feasibility and environmental impact evaluation of a hybrid solar thermal membrane-based power desalination system," Energy, Elsevier, vol. 278(PA).
    7. Guo, Shenghui & Meng, Fanrui & Peng, Pai & Xu, Jialing & Jin, Hui & Chen, Yunan & Guo, Liejin, 2022. "Thermodynamic analysis of the superiority of the direct mass transfer design in the supercritical water gasification system," Energy, Elsevier, vol. 244(PA).
    8. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2020. "Techno-economic comparison of green ammonia production processes," Applied Energy, Elsevier, vol. 259(C).
    9. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2021. "Techno-economic comparison of 100% renewable urea production processes," Applied Energy, Elsevier, vol. 284(C).
    10. Barkaoui, Alae-Eddine & Boldyryev, Stanislav & Duic, Neven & Krajacic, Goran & Guzović, Zvonimir, 2016. "Appropriate integration of geothermal energy sources by Pinch approach: Case study of Croatia," Applied Energy, Elsevier, vol. 184(C), pages 1343-1349.
    11. Nemati Mofarrah, Ali & Jalalvand, Meysam & Abdolmaleki, Abbas, 2023. "Design, multi-aspect analyses, and multi-objective optimization of a biomass/geothermal-based cogeneration of power and freshwater," Energy, Elsevier, vol. 282(C).
    12. Maheshwari, Mayank & Singh, Onkar, 2019. "Comparative evaluation of different combined cycle configurations having simple gas turbine, steam turbine and ammonia water turbine," Energy, Elsevier, vol. 168(C), pages 1217-1236.
    13. Zhu, Chaoyang & Wang, Mengxia & Guo, Mengxing & Deng, Jinxin & Du, Qipei & Wei, Wei & Zhang, Yunxiang & Mohebbi, Amir, 2024. "An innovative process design and multi-criteria study/optimization of a biomass digestion-supercritical carbon dioxide scenario toward boosting a geothermal-driven cogeneration system for power and he," Energy, Elsevier, vol. 292(C).
    14. Ramin Ghiami Sardroud & Amirreza Javaherian & Seyed Mohammad Seyed Mahmoudi & Mehri Akbari Kordlar & Marc A. Rosen, 2023. "Proposal and Comprehensive Analysis of a Novel Combined Plant with Gas Turbine and Organic Flash Cycles: An Application of Multi-Objective Optimization," Sustainability, MDPI, vol. 15(19), pages 1-40, September.
    15. Wu, Dongxu & Cui, Qi & Gao, Yuanzhi & Dai, Zhaofeng & Chen, Bo & Wang, Changling & Zhang, Xiaosong, 2022. "Study on the performance of solar interfacial evaporation for high-efficiency liquid desiccant regeneration," Energy, Elsevier, vol. 257(C).
    16. Kakodkar, R. & He, G. & Demirhan, C.D. & Arbabzadeh, M. & Baratsas, S.G. & Avraamidou, S. & Mallapragada, D. & Miller, I. & Allen, R.C. & Gençer, E. & Pistikopoulos, E.N., 2022. "A review of analytical and optimization methodologies for transitions in multi-scale energy systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    17. Li, Bo & Wang, Shun-sen, 2022. "Thermodynamic analysis and optimization of a hybrid cascade supercritical carbon dioxide cycle for waste heat recovery," Energy, Elsevier, vol. 259(C).
    18. Shuozhuo Hu & Zhen Yang & Jian Li & Yuanyuan Duan, 2021. "A Review of Multi-Objective Optimization in Organic Rankine Cycle (ORC) System Design," Energies, MDPI, vol. 14(20), pages 1-36, October.
    19. Shokri Kalan, Ali & Heidarabadi, Shadab & Khaleghi, Mohammad & Ghiasirad, Hamed & Skorek-Osikowska, Anna, 2023. "Biomass-to-energy integrated trigeneration system using supercritical CO2 and modified Kalina cycles: Energy and exergy analysis," Energy, Elsevier, vol. 270(C).
    20. Chen, X. & Sun, L.N. & Du, S., 2022. "Analysis and optimization on a modified ammonia-water power cycle for more efficient power generation," Energy, Elsevier, vol. 241(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:227:y:2021:i:c:s0360544221007854. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.