IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v226y2021ics036054422100520x.html
   My bibliography  Save this article

Thermo-economic analysis and optimization of ICE-ORC systems based on a splitter regulation

Author

Listed:
  • Zhang, Tao
  • Ma, Junhua
  • Zhou, Yanglin
  • Wang, Yongzhen
  • Chen, Qifang
  • Li, Xiaoping
  • Liu, Liuchen

Abstract

The traditional Organic Rankine Cycle (ORC) system recovering waste heat from Internal Combustion Engine (ICE) ignores the low-grade thermal energy of jacket cooling water. In this paper, a new ICE-ORC configuration is proposed to maximize the ORC net power output for different ICE rated power outputs. The comparative analysis between the ICE-ORC system based on a splitter regulation and two traditional ICE-ORCs is presented with ten different working fluids. The computational results demonstrate whether it is necessary to recover jacket cooling water waste heat with different working fluids, and cascade utilization of exhaust gas and jacket water waste heat by splitter regulation is validated with different Caterpillar series of ICE. Moreover, using pentane as working fluid has the best performance which ORC power output is 556 kW for all the three different ICE-ORC bottoming cycles and ten working fluids, and the ICE-ORC bottoming cycle efficiency is increased by 17% compared with single ICE generator set. This research provides information to increase the efficiency and power output of ICE-ORC configuration modification and determines the direction of further improvement.

Suggested Citation

  • Zhang, Tao & Ma, Junhua & Zhou, Yanglin & Wang, Yongzhen & Chen, Qifang & Li, Xiaoping & Liu, Liuchen, 2021. "Thermo-economic analysis and optimization of ICE-ORC systems based on a splitter regulation," Energy, Elsevier, vol. 226(C).
    • Handle: RePEc:eee:energy:v:226:y:2021:i:c:s036054422100520x
    DOI: 10.1016/j.energy.2021.120271
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054422100520X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.120271?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tempesti, Duccio & Manfrida, Giampaolo & Fiaschi, Daniele, 2012. "Thermodynamic analysis of two micro CHP systems operating with geothermal and solar energy," Applied Energy, Elsevier, vol. 97(C), pages 609-617.
    2. Wang, Dabiao & Ma, Yuezheng & Tian, Ran & Duan, Jie & Hu, Busong & Shi, Lin, 2018. "Thermodynamic evaluation of an ORC system with a Low Pressure Saturated Steam heat source," Energy, Elsevier, vol. 149(C), pages 375-385.
    3. Song, Jian & Song, Yin & Gu, Chun-wei, 2015. "Thermodynamic analysis and performance optimization of an Organic Rankine Cycle (ORC) waste heat recovery system for marine diesel engines," Energy, Elsevier, vol. 82(C), pages 976-985.
    4. Morais, Pedro Henrique da Silva & Lodi, Andressa & Aoki, Adriana Cristine & Modesto, Marcelo, 2020. "Energy, exergetic and economic analyses of a combined solar-biomass-ORC cooling cogeneration systems for a Brazilian small plant," Renewable Energy, Elsevier, vol. 157(C), pages 1131-1147.
    5. Liu, Qiang & Duan, Yuanyuan & Yang, Zhen, 2014. "Effect of condensation temperature glide on the performance of organic Rankine cycles with zeotropic mixture working fluids," Applied Energy, Elsevier, vol. 115(C), pages 394-404.
    6. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    7. Yu, Guopeng & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Liu, Lina, 2013. "Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE)," Energy, Elsevier, vol. 51(C), pages 281-290.
    8. Nami, Hossein & Ertesvåg, Ivar S. & Agromayor, Roberto & Riboldi, Luca & Nord, Lars O., 2018. "Gas turbine exhaust gas heat recovery by organic Rankine cycles (ORC) for offshore combined heat and power applications - Energy and exergy analysis," Energy, Elsevier, vol. 165(PB), pages 1060-1071.
    9. Chys, M. & van den Broek, M. & Vanslambrouck, B. & De Paepe, M., 2012. "Potential of zeotropic mixtures as working fluids in organic Rankine cycles," Energy, Elsevier, vol. 44(1), pages 623-632.
    10. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    11. Long, R. & Bao, Y.J. & Huang, X.M. & Liu, W., 2014. "Exergy analysis and working fluid selection of organic Rankine cycle for low grade waste heat recovery," Energy, Elsevier, vol. 73(C), pages 475-483.
    12. Liu, Peng & Shu, Gequn & Tian, Hua, 2019. "How to approach optimal practical Organic Rankine cycle (OP-ORC) by configuration modification for diesel engine waste heat recovery," Energy, Elsevier, vol. 174(C), pages 543-552.
    13. Rosset, Kévin & Mounier, Violette & Guenat, Eliott & Schiffmann, Jürg, 2018. "Multi-objective optimization of turbo-ORC systems for waste heat recovery on passenger car engines," Energy, Elsevier, vol. 159(C), pages 751-765.
    14. Macián, V. & Serrano, J.R. & Dolz, V. & Sánchez, J., 2013. "Methodology to design a bottoming Rankine cycle, as a waste energy recovering system in vehicles. Study in a HDD engine," Applied Energy, Elsevier, vol. 104(C), pages 758-771.
    15. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    16. Braimakis, Konstantinos & Mikelis, Angelos & Charalampidis, Antonios & Karellas, Sotirios, 2020. "Exergetic performance of CO2 and ultra-low GWP refrigerant mixtures as working fluids in ORC for waste heat recovery," Energy, Elsevier, vol. 203(C).
    17. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    18. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2011. "Performance analysis of an Organic Rankine Cycle with superheating under different heat source temperature conditions," Applied Energy, Elsevier, vol. 88(9), pages 2995-3004.
    19. Shi, Lingfeng & Shu, Gequn & Tian, Hua & Deng, Shuai, 2018. "A review of modified Organic Rankine cycles (ORCs) for internal combustion engine waste heat recovery (ICE-WHR)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 92(C), pages 95-110.
    20. Tian, Hua & Shu, Gequn & Wei, Haiqiao & Liang, Xingyu & Liu, Lina, 2012. "Fluids and parameters optimization for the organic Rankine cycles (ORCs) used in exhaust heat recovery of Internal Combustion Engine (ICE)," Energy, Elsevier, vol. 47(1), pages 125-136.
    21. Braimakis, Konstantinos & Preißinger, Markus & Brüggemann, Dieter & Karellas, Sotirios & Panopoulos, Kyriakos, 2015. "Low grade waste heat recovery with subcritical and supercritical Organic Rankine Cycle based on natural refrigerants and their binary mixtures," Energy, Elsevier, vol. 88(C), pages 80-92.
    22. Wang, Lingbao & Bu, Xianbiao & Li, Huashan, 2020. "Multi-objective optimization and off-design evaluation of organic rankine cycle (ORC) for low-grade waste heat recovery," Energy, Elsevier, vol. 203(C).
    23. Witanowski, Ł. & Klonowicz, P. & Lampart, P. & Suchocki, T. & Jędrzejewski, Ł. & Zaniewski, D. & Klimaszewski, P., 2020. "Optimization of an axial turbine for a small scale ORC waste heat recovery system," Energy, Elsevier, vol. 205(C).
    24. Song, Jian & Gu, Chun-wei, 2015. "Performance analysis of a dual-loop organic Rankine cycle (ORC) system with wet steam expansion for engine waste heat recovery," Applied Energy, Elsevier, vol. 156(C), pages 280-289.
    25. Lin, Shan & Zhao, Li & Deng, Shuai & Ni, Jiaxin & Zhang, Ying & Ma, Minglu, 2019. "Dynamic performance investigation for two types of ORC system driven by waste heat of automotive internal combustion engine," Energy, Elsevier, vol. 169(C), pages 958-971.
    26. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    27. Lion, Simone & Taccani, Rodolfo & Vlaskos, Ioannis & Scrocco, Pietro & Vouvakos, Xenakis & Kaiktsis, Lambros, 2019. "Thermodynamic analysis of waste heat recovery using Organic Rankine Cycle (ORC) for a two-stroke low speed marine Diesel engine in IMO Tier II and Tier III operation," Energy, Elsevier, vol. 183(C), pages 48-60.
    28. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xia, Jiaxi & Wang, Jiangfeng & Lou, Juwei & Hu, Jianjun & Yao, Sen, 2023. "Thermodynamic, economic, environmental analysis and multi-objective optimization of a novel combined cooling and power system for cascade utilization of engine waste heat," Energy, Elsevier, vol. 277(C).
    2. Zhang, Yi-Fan & Li, Ming-Jia & Ren, Xiao & Duan, Xin-Yue & Wu, Chia-Jung & Xi, Huan & Feng, Yong-Qiang & Gong, Liang & Hung, Tzu-Chen, 2022. "Effect of heat source supplies on system behaviors of ORCs with different capacities: An experimental comparison between the 3 kW and 10 kW unit," Energy, Elsevier, vol. 254(PB).
    3. Zhu, Sipeng & Sun, Ke & Bai, Shuzhan & Deng, Kangyao, 2022. "Thermodynamic and techno-economic comparisons of the steam injected turbocompounding system with conventional steam Rankine cycle systems in recovering waste heat from the marine two-stroke engine," Energy, Elsevier, vol. 245(C).
    4. Mikielewicz, Jarosław & Ochrymiuk, Tomasz & Cenian, Adam, 2022. "Comparison of traditional with low temperature district heating systems based on organic Rankine cycle," Energy, Elsevier, vol. 245(C).
    5. Wu, Xialai & Lin, Ling & Xie, Lei & Chen, Junghui & Shan, Lu, 2024. "Fast robust optimization of ORC based on an artificial neural network for waste heat recovery," Energy, Elsevier, vol. 301(C).
    6. Ren, Jie & Qian, Zuoqin & Fei, Chunguang & Lu, Ding & Zou, Yincai & Xu, Chen & Liu, Lu, 2023. "Thermodynamic, exergoeconomic, and exergoenvironmental analysis of a combined cooling and power system for natural gas-biomass dual fuel gas turbine waste heat recovery," Energy, Elsevier, vol. 269(C).
    7. Farrukh, Salman & Wu, Dawei & Taskin, Anil & Dearn, Karl, 2024. "Cryogenic energy assisted power generation utilizing low flammability refrigerants," Energy, Elsevier, vol. 307(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    2. Alklaibi, A.M. & Lior, N., 2021. "Waste heat utilization from internal combustion engines for power augmentation and refrigeration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    3. Yang, Min-Hsiung, 2016. "Optimizations of the waste heat recovery system for a large marine diesel engine based on transcritical Rankine cycle," Energy, Elsevier, vol. 113(C), pages 1109-1124.
    4. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    5. Yang, Fubin & Cho, Heejin & Zhang, Hongguang & Zhang, Jian, 2017. "Thermoeconomic multi-objective optimization of a dual loop organic Rankine cycle (ORC) for CNG engine waste heat recovery," Applied Energy, Elsevier, vol. 205(C), pages 1100-1118.
    6. Li, Ligeng & Tian, Hua & Liu, Peng & Shi, Lingfeng & Shu, Gequn, 2021. "Optimization of CO2 Transcritical Power Cycle (CTPC) for engine waste heat recovery based on split concept," Energy, Elsevier, vol. 229(C).
    7. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    8. Shu, Gequn & Shi, Lingfeng & Tian, Hua & Li, Xiaoya & Huang, Guangdai & Chang, Liwen, 2016. "An improved CO2-based transcritical Rankine cycle (CTRC) used for engine waste heat recovery," Applied Energy, Elsevier, vol. 176(C), pages 171-182.
    9. Zhu, Yilin & Li, Weiyi & Sun, Guanzhong & Li, Haojie, 2018. "Thermo-economic analysis based on objective functions of an organic Rankine cycle for waste heat recovery from marine diesel engine," Energy, Elsevier, vol. 158(C), pages 343-356.
    10. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    11. Liu, Peng & Shu, Gequn & Tian, Hua & Wang, Xuan & Yu, Zhigang, 2018. "Alkanes based two-stage expansion with interheating Organic Rankine cycle for multi-waste heat recovery of truck diesel engine," Energy, Elsevier, vol. 147(C), pages 337-350.
    12. Song, Jian & Gu, Chun-wei, 2015. "Performance analysis of a dual-loop organic Rankine cycle (ORC) system with wet steam expansion for engine waste heat recovery," Applied Energy, Elsevier, vol. 156(C), pages 280-289.
    13. Youcef Redjeb & Khatima Kaabeche-Djerafi & Anna Stoppato & Alberto Benato, 2021. "The IRC-PD Tool: A Code to Design Steam and Organic Waste Heat Recovery Units," Energies, MDPI, vol. 14(18), pages 1-37, September.
    14. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    15. Xu, Weicong & Zhao, Li & Mao, Samuel S. & Deng, Shuai, 2020. "Towards novel low temperature thermodynamic cycle: A critical review originated from organic Rankine cycle," Applied Energy, Elsevier, vol. 270(C).
    16. Pallis, Platon & Varvagiannis, Efstratios & Braimakis, Konstantinos & Roumpedakis, Tryfonas & Leontaritis, Aris - Dimitrios & Karellas, Sotirios, 2021. "Development, experimental testing and techno-economic assessment of a fully automated marine organic rankine cycle prototype for jacket cooling water heat recovery," Energy, Elsevier, vol. 228(C).
    17. Zhang, Ye-Qiang & Wu, Yu-Ting & Xia, Guo-Dong & Ma, Chong-Fang & Ji, Wei-Ning & Liu, Shan-Wei & Yang, Kai & Yang, Fu-Bin, 2014. "Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine," Energy, Elsevier, vol. 77(C), pages 499-508.
    18. Yang, Fubin & Zhang, Hongguang & Yu, Zhibin & Wang, Enhua & Meng, Fanxiao & Liu, Hongda & Wang, Jingfu, 2017. "Parametric optimization and heat transfer analysis of a dual loop ORC (organic Rankine cycle) system for CNG engine waste heat recovery," Energy, Elsevier, vol. 118(C), pages 753-775.
    19. Yun, Eunkoo & Kim, Dokyun & Yoon, Sang Youl & Kim, Kyung Chun, 2015. "Experimental investigation of an organic Rankine cycle with multiple expanders used in parallel," Applied Energy, Elsevier, vol. 145(C), pages 246-254.
    20. Shu, Gequn & Gao, Yuanyuan & Tian, Hua & Wei, Haiqiao & Liang, Xingyu, 2014. "Study of mixtures based on hydrocarbons used in ORC (Organic Rankine Cycle) for engine waste heat recovery," Energy, Elsevier, vol. 74(C), pages 428-438.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:226:y:2021:i:c:s036054422100520x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.