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The development of a hydrocarbon high temperature heat pump for waste heat recovery

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  • Bamigbetan, O.
  • Eikevik, T.M.
  • Nekså, P.
  • Bantle, M.
  • Schlemminger, C.

Abstract

Waste heat is an abundant resource that if recovered with a heat pump would increase energy efficiency in industrial processes. This will provide improvements in heat utilization and reduce the environmental impact of greenhouse gas emissions from the combustion of fossil fuel. A hydrocarbon high temperature heat pump has been developed to demonstrate the potential to deliver heat at a temperature of 115 °C. The heat pump provides heat for applications such as drying, pasteurization and other processes. Using hydrocarbons, the heat pump aims for a clean energy system. This paper reports on a 20 kW capacity cascade heat pump with propane in the low temperature cycle and butane in the high temperature cycle. Based on a theoretical model, an experimental setup is built with standard components that are commercially available. A prototype compressor is investigated for its performance at high temperature conditions. The heat pump can recover waste heat at 30 °C and deliver heat up to 115 °C. With an average heating coefficient of performance (COP) of 3.1 for a temperature lift of 58–72 K, the heat pump is a more cost efficient and environmentally friendly system compared to existing solutions of a steam boiler.

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  • Bamigbetan, O. & Eikevik, T.M. & Nekså, P. & Bantle, M. & Schlemminger, C., 2019. "The development of a hydrocarbon high temperature heat pump for waste heat recovery," Energy, Elsevier, vol. 173(C), pages 1141-1153.
    • Handle: RePEc:eee:energy:v:173:y:2019:i:c:p:1141-1153
    DOI: 10.1016/j.energy.2019.02.159
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    References listed on IDEAS

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    Cited by:

    1. Men, Yiyu & Liu, Xiaohua & Zhang, Tao, 2021. "A review of boiler waste heat recovery technologies in the medium-low temperature range," Energy, Elsevier, vol. 237(C).
    2. Dong, Yixiu & Yan, Hongzhi & Wang, Ruzhu, 2024. "Significant thermal upgrade via cascade high temperature heat pump with low GWP working fluids," Renewable and Sustainable Energy Reviews, Elsevier, vol. 190(PA).
    3. Jian Sun & Yinwu Wang & Yu Qin & Guoshun Wang & Ran Liu & Yongping Yang, 2023. "A Review of Super-High-Temperature Heat Pumps over 100 °C," Energies, MDPI, vol. 16(12), pages 1-18, June.
    4. PELELLA, Francesco & ZSEMBINSZKI, Gabriel & VISCITO, Luca & William MAURO, Alfonso & CABEZA, Luisa F., 2023. "Thermo-economic optimization of a multi-source (air/sun/ground) residential heat pump with a water/PCM thermal storage," Applied Energy, Elsevier, vol. 331(C).
    5. Pang, Liping & Luo, Kun & Yuan, Yanping & Mao, Xiaodong & Fang, Yufeng, 2020. "Thermal performance of helicopter air conditioning system with lube oil source (LOS) heat pump," Energy, Elsevier, vol. 190(C).
    6. Fangtian Sun & Yonghua Xie & Svend Svendsen & Lin Fu, 2020. "New Low-Temperature Central Heating System Integrated with Industrial Exhausted Heat Using Distributed Electric Compression Heat Pumps for Higher Energy Efficiency," Energies, MDPI, vol. 13(24), pages 1-17, December.
    7. Qichen Wang & Zhengmeng Hou & Yilin Guo & Liangchao Huang & Yanli Fang & Wei Sun & Yuhan Ge, 2023. "Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models," Energies, MDPI, vol. 16(13), pages 1-31, July.
    8. Obika, Echezona & Heberle, Florian & Brüggemann, Dieter, 2024. "Thermodynamic analysis of novel mixtures including siloxanes and cyclic hydrocarbons for high-temperature heat pumps," Energy, Elsevier, vol. 294(C).
    9. Pang, Liping & Ma, Desheng & Luo, Kun & Mao, Xiaodong & Yuan, Yanping, 2022. "Performance of an Integrated Thermal Management System for helicopter," Energy, Elsevier, vol. 239(PD).

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