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Analysis and improvement of dynamic heat exchanger models for nominal and start-up operation

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  • Vaupel, Yannic
  • Huster, Wolfgang R.
  • Holtorf, Flemming
  • Mhamdi, Adel
  • Mitsos, Alexander

Abstract

For control-oriented modeling of heat exchangers, the two predominant model types are the moving boundary (MB) approach and the finite volume (FV) method. In this contribution, we assess both approaches. As a case study, we present an organic Rankine cycle (ORC) for waste heat recovery (WHR), for which experimental data is available. For simulation of nominal operation, we observe that the MB approach requires less CPU time than the FV method, even for a low number of cells, which is in agreement with literature. In the start-up case, where only subcooled liquid is present, analysis of the MB model reveals that the model can exhibit an unphysical inverse response in outlet enthalpy due to its averaging assumption. This problem can be circumvented via the use of a hybrid MB-FV model or an adjusted averaging assumption. A simulation study based on experimental data shows that both proposed solution approaches can be successfully employed.

Suggested Citation

  • Vaupel, Yannic & Huster, Wolfgang R. & Holtorf, Flemming & Mhamdi, Adel & Mitsos, Alexander, 2019. "Analysis and improvement of dynamic heat exchanger models for nominal and start-up operation," Energy, Elsevier, vol. 169(C), pages 1191-1201.
    • Handle: RePEc:eee:energy:v:169:y:2019:i:c:p:1191-1201
    DOI: 10.1016/j.energy.2018.12.048
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    1. Zhang, Jianhua & Zhou, Yeli & Wang, Rui & Xu, Jinliang & Fang, Fang, 2014. "Modeling and constrained multivariable predictive control for ORC (Organic Rankine Cycle) based waste heat energy conversion systems," Energy, Elsevier, vol. 66(C), pages 128-138.
    2. Adriano Desideri & Bertrand Dechesne & Jorrit Wronski & Martijn Van den Broek & Sergei Gusev & Vincent Lemort & Sylvain Quoilin, 2016. "Comparison of Moving Boundary and Finite-Volume Heat Exchanger Models in the Modelica Language," Energies, MDPI, vol. 9(5), pages 1-18, May.
    3. Quoilin, Sylvain & Aumann, Richard & Grill, Andreas & Schuster, Andreas & Lemort, Vincent & Spliethoff, Hartmut, 2011. "Dynamic modeling and optimal control strategy of waste heat recovery Organic Rankine Cycles," Applied Energy, Elsevier, vol. 88(6), pages 2183-2190, June.
    4. Sylvain Quoilin & Ian Bell & Adriano Desideri & Pierre Dewallef & Vincent Lemort, 2014. "Methods to Increase the Robustness of Finite-Volume Flow Models in Thermodynamic Systems," Energies, MDPI, vol. 7(3), pages 1-20, March.
    5. Huster, Wolfgang R. & Vaupel, Yannic & Mhamdi, Adel & Mitsos, Alexander, 2018. "Validated dynamic model of an organic Rankine cycle (ORC) for waste heat recovery in a diesel truck," Energy, Elsevier, vol. 151(C), pages 647-661.
    6. Xu, Bin & Rathod, Dhruvang & Kulkarni, Shreyas & Yebi, Adamu & Filipi, Zoran & Onori, Simona & Hoffman, Mark, 2017. "Transient dynamic modeling and validation of an organic Rankine cycle waste heat recovery system for heavy duty diesel engine applications," Applied Energy, Elsevier, vol. 205(C), pages 260-279.
    7. Jolevski, Danijel & Bego, Ozren & Sarajcev, Petar, 2017. "Control structure design and dynamics modelling of the organic Rankine cycle system," Energy, Elsevier, vol. 121(C), pages 193-204.
    8. Emanuel Feru & Frank Willems & Bram De Jager & Maarten Steinbuch, 2014. "Modeling and Control of a Parallel Waste Heat Recovery System for Euro-VI Heavy-Duty Diesel Engines," Energies, MDPI, vol. 7(10), pages 1-22, October.
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    Cited by:

    1. Trafczynski, Marian & Markowski, Mariusz & Urbaniec, Krzysztof, 2019. "Energy saving potential of a simple control strategy for heat exchanger network operation under fouling conditions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 111(C), pages 355-364.
    2. Vaupel, Yannic & Huster, Wolfgang R. & Mhamdi, Adel & Mitsos, Alexander, 2021. "Optimal operating policies for organic Rankine cycles for waste heat recovery under transient conditions," Energy, Elsevier, vol. 224(C).
    3. Cai, Jinwen & Shu, Gequn & Tian, Hua & Wang, Xuan & Wang, Rui & Shi, Xiaolei, 2020. "Validation and analysis of organic Rankine cycle dynamic model using zeotropic mixture," Energy, Elsevier, vol. 197(C).
    4. Valeria Palomba & Efstratios Varvagiannis & Sotirios Karellas & Andrea Frazzica, 2019. "Hybrid Adsorption-Compression Systems for Air Conditioning in Efficient Buildings: Design through Validated Dynamic Models," Energies, MDPI, vol. 12(6), pages 1-28, March.
    5. Wang, Xuan & Shu, Gequn & Tian, Hua & Wang, Rui & Cai, Jinwen, 2020. "Dynamic performance comparison of different cascade waste heat recovery systems for internal combustion engine in combined cooling, heating and power," Applied Energy, Elsevier, vol. 260(C).

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