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Optimization of organic Rankine cycle used for waste heat recovery of construction equipment engine with additional waste heat of hydraulic oil cooler

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  • Negash, Assmelash
  • Kim, Young Min
  • Shin, Dong Gil
  • Cho, Gyu Baek

Abstract

The aim of this study is to provide an optimal organic Rankine cycle (ORC) system for waste heat recovery (WHR) from a construction equipment engine. Construction equipment machines have very high annual fuel consumption, and most of the engine power is used to drive a hydraulic oil pump, thus producing additional waste heat from the hydraulic oil cooler. In order to compare the WHR of the construction equipment engine with that of a conventional engine without the heat of the hydraulic oil, four different single-loop ORC cases were considered and optimized for maximum net power. The results of this study showed that at the half-load condition as the primary operating condition, the use of additional waste heat from the hydraulic oil can increase the net power output of the ORC in the construction equipment engine by 11% despite at a low expander inlet temperature without a recuperator as compared to the system without the heat of hydraulic oil. However, the use of waste heat from the hydraulic oil increased the cost of the system owing to the preheater used by hydraulic oil and the increased condenser size.

Suggested Citation

  • Negash, Assmelash & Kim, Young Min & Shin, Dong Gil & Cho, Gyu Baek, 2018. "Optimization of organic Rankine cycle used for waste heat recovery of construction equipment engine with additional waste heat of hydraulic oil cooler," Energy, Elsevier, vol. 143(C), pages 797-811.
    • Handle: RePEc:eee:energy:v:143:y:2018:i:c:p:797-811
    DOI: 10.1016/j.energy.2017.11.004
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    References listed on IDEAS

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    1. Kim, Young Min & Shin, Dong Gil & Kim, Chang Gi & Cho, Gyu Baek, 2016. "Single-loop organic Rankine cycles for engine waste heat recovery using both low- and high-temperature heat sources," Energy, Elsevier, vol. 96(C), pages 482-494.
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    5. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
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    Cited by:

    1. Young-Min Kim & Assmelash Negash & Syed Safeer Mehdi Shamsi & Dong-Gil Shin & Gyubaek Cho, 2021. "Experimental Study of a Lab-Scale Organic Rankine Cycle System for Heat and Water Recovery from Flue Gas in Thermal Power Plants," Energies, MDPI, vol. 14(14), pages 1-13, July.
    2. Imran, Muhammad & Haglind, Fredrik & Lemort, Vincent & Meroni, Andrea, 2019. "Optimization of organic rankine cycle power systems for waste heat recovery on heavy-duty vehicles considering the performance, cost, mass and volume of the system," Energy, Elsevier, vol. 180(C), pages 229-241.
    3. Syed Safeer Mehdi Shamsi & Assmelash A. Negash & Gyu Baek Cho & Young Min Kim, 2019. "Waste Heat and Water Recovery System Optimization for Flue Gas in Thermal Power Plants," Sustainability, MDPI, vol. 11(7), pages 1-20, March.
    4. Behzadi, Amirmohammad & Gholamian, Ehsan & Houshfar, Ehsan & Habibollahzade, Ali, 2018. "Multi-objective optimization and exergoeconomic analysis of waste heat recovery from Tehran's waste-to-energy plant integrated with an ORC unit," Energy, Elsevier, vol. 160(C), pages 1055-1068.
    5. Gu, Zhengzhao & Feng, Kewen & Ge, Lei & Quan, Long, 2023. "Dynamic modeling and optimization of organic Rankine cycle in the waste heat recovery of the hydraulic system," Energy, Elsevier, vol. 263(PB).

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