IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v113y2016icp1202-1218.html
   My bibliography  Save this article

Cement manufacturing using alternative fuels: Enhanced productivity and environmental compliance via oxygen enrichment

Author

Listed:
  • Tsiliyannis, C.A.

Abstract

Use of alternative fuels (AF) in cement manufacturing is rising worldwide due to environmental benefits and associated subsidies, e.g. CO2 tradeable rights. Ιncreased kiln fluegas volumes from AFs imply lower clinker production, lower residence times in the air-pollution–control-system and removal efficiencies and elevated offgas pollutant emissions. Ever-present variations in AF composition, particularly if refuse derived, intensify operational uncertainty. A rigorous method is presented for quantifying the benefits of oxygen enrichment (OXE) in cement manufacturing, based on fundamental principles (mass and enthalpy balances). It employs a novel multidimensional formulation enabling simultaneous consideration of any number and types of AFs, isolating the invariant part of combustion stoichiometry from the OXE-dependent part and from the uncertain AF composition and flowrates. It was shown that OXE implies higher clinker production and lower fluegas and offgas volumes, while emissions are not impaired or even ameliorate, e.g. NOx emissions. Explicit formulae for clinker and offgas rates are presented, encompassing inner circuiting, direct or compound operation, fluegas bypass and heat integration of clinker cooler with secondary/tertiary air. The potency of the method and the significant benefits of OXE in cement manufacturing are demonstrated in a case study of an actual dry process clinker facility.

Suggested Citation

  • Tsiliyannis, C.A., 2016. "Cement manufacturing using alternative fuels: Enhanced productivity and environmental compliance via oxygen enrichment," Energy, Elsevier, vol. 113(C), pages 1202-1218.
    • Handle: RePEc:eee:energy:v:113:y:2016:i:c:p:1202-1218
    DOI: 10.1016/j.energy.2016.07.082
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216310064
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.07.082?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Worrell, Ernst & Martin, Nathan & Price, Lynn, 2000. "Potentials for energy efficiency improvement in the US cement industry," Energy, Elsevier, vol. 25(12), pages 1189-1214.
    2. Mokrzycki, Eugeniusz & Uliasz-Bochenczyk, Alicja & Sarna, Mieczyslaw, 2003. "Use of alternative fuels in the Polish cement industry," Applied Energy, Elsevier, vol. 74(1-2), pages 101-111, January.
    3. Zabaniotou, A. & Theofilou, C., 2008. "Green energy at cement kiln in Cyprus--Use of sewage sludge as a conventional fuel substitute," Renewable and Sustainable Energy Reviews, Elsevier, vol. 12(2), pages 531-541, February.
    4. Mokrzycki, Eugeniusz & Uliasz- Bochenczyk, Alicja, 2003. "Alternative fuels for the cement industry," Applied Energy, Elsevier, vol. 74(1-2), pages 95-100, January.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Herrera, Bernardo & Amell, Andrés & Chejne, Farid & Cacua, Karen & Manrique, Raiza & Henao, Wilson & Vallejo, Gabriel, 2017. "Use of thermal energy and analysis of barriers to the implementation of thermal efficiency measures in cement production: Exploratory study in Colombia," Energy, Elsevier, vol. 140(P1), pages 1047-1058.
    2. Lima, Ana T. & Kirkelund, Gunvor M. & Lu, Zheng & Mao, Ruichang & Kunther, Wolfgang & Rode, Carsten & Slabik, Simon & Hafner, Annette & Sameer, Husam & Dürr, Hans H. & Flörke, Martina & Lowe, Benjamin, 2024. "Mapping circular economy practices for steel, cement, glass, brick, insulation, and wood – A review for climate mitigation modeling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 202(C).
    3. Tsiligiannis, Aristeides & Tsiliyannis, Christos, 2020. "Oil refinery sludge and renewable fuel blends as energy sources for the cement industry," Renewable Energy, Elsevier, vol. 157(C), pages 55-70.
    4. Tsiligiannis, Aristeides & Tsiliyannis, Christos, 2019. "Renewable energy in cement manufacturing: A quantitative assessment of energy and environmental efficiency of food residue biofuels," Renewable and Sustainable Energy Reviews, Elsevier, vol. 107(C), pages 568-586.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Mikulčić, Hrvoje & Vujanović, Milan & Duić, Neven, 2013. "Reducing the CO2 emissions in Croatian cement industry," Applied Energy, Elsevier, vol. 101(C), pages 41-48.
    2. Huh, Sung-Yoon & Lee, Hyejin & Shin, Jungwoo & Lee, Donghyun & Jang, Jinyoung, 2018. "Inter-fuel substitution path analysis of the korea cement industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 4091-4099.
    3. Tsiligiannis, Aristeides & Tsiliyannis, Christos, 2020. "Oil refinery sludge and renewable fuel blends as energy sources for the cement industry," Renewable Energy, Elsevier, vol. 157(C), pages 55-70.
    4. Ali, M.B. & Saidur, R. & Hossain, M.S., 2011. "A review on emission analysis in cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(5), pages 2252-2261, June.
    5. Christos Aristeides Tsiliyannis, 2018. "Industrial Wastes and By‐products as Alternative Fuels in Cement Plants: Evaluation of an Industrial Symbiosis Option," Journal of Industrial Ecology, Yale University, vol. 22(5), pages 1170-1188, October.
    6. Aranda Usón, Alfonso & López-Sabirón, Ana M. & Ferreira, Germán & Llera Sastresa, Eva, 2013. "Uses of alternative fuels and raw materials in the cement industry as sustainable waste management options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 23(C), pages 242-260.
    7. Madlool, N.A. & Saidur, R. & Hossain, M.S. & Rahim, N.A., 2011. "A critical review on energy use and savings in the cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(4), pages 2042-2060, May.
    8. Teklay, Abraham & Yin, Chungen & Rosendahl, Lasse, 2016. "Flash calcination of kaolinite rich clay and impact of process conditions on the quality of the calcines: A way to reduce CO2 footprint from cement industry," Applied Energy, Elsevier, vol. 162(C), pages 1218-1224.
    9. Lamas, Wendell de Queiroz & Palau, Jose Carlos Fortes & Camargo, Jose Rubens de, 2013. "Waste materials co-processing in cement industry: Ecological efficiency of waste reuse," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 200-207.
    10. Reza, Bahareh & Soltani, Atousa & Ruparathna, Rajeev & Sadiq, Rehan & Hewage, Kasun, 2013. "Environmental and economic aspects of production and utilization of RDF as alternative fuel in cement plants: A case study of Metro Vancouver Waste Management," Resources, Conservation & Recycling, Elsevier, vol. 81(C), pages 105-114.
    11. Grzegorz Ludwik Golewski, 2020. "Energy Savings Associated with the Use of Fly Ash and Nanoadditives in the Cement Composition," Energies, MDPI, vol. 13(9), pages 1-20, May.
    12. Saidur, R. & Atabani, A.E. & Mekhilef, S., 2011. "A review on electrical and thermal energy for industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(4), pages 2073-2086, May.
    13. Puig-Arnavat, Maria & Søgaard, Martin & Hjuler, Klaus & Ahrenfeldt, Jesper & Henriksen, Ulrik Birk & Hendriksen, Peter Vang, 2015. "Integration of oxygen membranes for oxygen production in cement plants," Energy, Elsevier, vol. 91(C), pages 852-865.
    14. Essossinam Beguedou & Satyanarayana Narra & Ekua Afrakoma Armoo & Komi Agboka & Mani Kongnine Damgou, 2023. "Alternative Fuels Substitution in Cement Industries for Improved Energy Efficiency and Sustainability," Energies, MDPI, vol. 16(8), pages 1-29, April.
    15. Cho, Seong-Heon & Oh, Jeong-Ik & Jung, Sungyup & Park, Young-Kwon & Tsang, Yiu Fai & Ok, Yong Sik & Kwon, Eilhann E., 2020. "Catalytic pyrolytic platform for scrap tires using CO2 and steel slag," Applied Energy, Elsevier, vol. 259(C).
    16. Xinhang Xu & Chongchong Qi & Xabier M. Aretxabaleta & Chundi Ma & Dino Spagnoli & Hegoi Manzano, 2024. "The initial stages of cement hydration at the molecular level," Nature Communications, Nature, vol. 15(1), pages 1-10, December.
    17. Li, Jia & Tharakan, Pradeep & Macdonald, Douglas & Liang, Xi, 2013. "Technological, economic and financial prospects of carbon dioxide capture in the cement industry," Energy Policy, Elsevier, vol. 61(C), pages 1377-1387.
    18. Song, Dan & Yang, Jin & Chen, Bin & Hayat, Tasawar & Alsaedi, Ahmed, 2016. "Life-cycle environmental impact analysis of a typical cement production chain," Applied Energy, Elsevier, vol. 164(C), pages 916-923.
    19. Ewa Strzałkowska, 2023. "Ashes Qualified as a Source of Selected Critical Elements (REY, Co, Ga, V)," Energies, MDPI, vol. 16(8), pages 1-19, April.
    20. Sandberg, Erik & Toffolo, Andrea & Krook-Riekkola, Anna, 2019. "A bottom-up study of biomass and electricity use in a fossil free Swedish industry," Energy, Elsevier, vol. 167(C), pages 1019-1030.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:113:y:2016:i:c:p:1202-1218. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.