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Hybrid MTO-MTS production planning: An explorative study

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  • Beemsterboer, Bart
  • Land, Martin
  • Teunter, Ruud

Abstract

Research on the planning and control of combined make-to-order/make-to-stock or hybrid production systems often takes a typical MTO or MTS perspective. We examine the benefits of a hybrid planning approach without priority for either MTO or MTS. We develop a Markov Decision Process model for a two-product hybrid system to determine when to manufacture MTS and MTO products. Contrary to earlier studies with this approach, this study includes a positive lead time for MTO products. We characterize optimal policies and show how decisions should be based on both inventory level and backlog state of MTO products. Especially discriminating between states with and states without backlog of MTO orders is shown to be important in determining whether to increase MTS stock. Savings of up to 65 percent are achieved compared to policies that prioritize MTS or MTO.

Suggested Citation

  • Beemsterboer, Bart & Land, Martin & Teunter, Ruud, 2016. "Hybrid MTO-MTS production planning: An explorative study," European Journal of Operational Research, Elsevier, vol. 248(2), pages 453-461.
    • Handle: RePEc:eee:ejores:v:248:y:2016:i:2:p:453-461
    DOI: 10.1016/j.ejor.2015.07.037
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    1. Beemsterboer, Bart & Land, Martin & Teunter, Ruud & Bokhorst, Jos, 2017. "Reprint of “Integrating make-to-order and make-to-stock in job shop control”," International Journal of Production Economics, Elsevier, vol. 194(C), pages 3-12.
    2. Beemsterboer, Bart & Land, Martin & Teunter, Ruud, 2017. "Flexible lot sizing in hybrid make-to-order/make-to-stock production planning," European Journal of Operational Research, Elsevier, vol. 260(3), pages 1014-1023.
    3. Beemsterboer, Bart & Land, Martin & Teunter, Ruud & Bokhorst, Jos, 2017. "Integrating make-to-order and make-to-stock in job shop control," International Journal of Production Economics, Elsevier, vol. 185(C), pages 1-10.
    4. Pereira, Daniel Filipe & Oliveira, José Fernando & Carravilla, Maria Antónia, 2022. "Merging make-to-stock/make-to-order decisions into sales and operations planning: A multi-objective approach," Omega, Elsevier, vol. 107(C).
    5. Sato, Yutaro & Maeda, Hiroyuki & Toshima, Ryusei & Nagasawa, Keisuke & Morikawa, Katsumi & Takahashi, Katsuhiko, 2023. "Switching decisions in a hybrid MTS/MTO production system comprising multiple machines considering setup," International Journal of Production Economics, Elsevier, vol. 263(C).
    6. Agra, Agostinho & Poss, Michael & Santos, Micael, 2018. "Optimizing make-to-stock policies through a robust lot-sizing model," International Journal of Production Economics, Elsevier, vol. 200(C), pages 302-310.
    7. Luo, Hao & Yang, Xuan & Kong, Xiang T.R., 2019. "A synchronized production-warehouse management solution for reengineering the online-offline integrated order fulfillment," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 122(C), pages 211-230.
    8. Shouyao Xiong & Yuanyuan Feng & Kai Huang, 2020. "Optimal MTS and MTO Hybrid Production System for a Single Product Under the Cap-And-Trade Environment," Sustainability, MDPI, vol. 12(6), pages 1-16, March.

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